Product Description
Product Description
SGR planetary gear motor
Technical data:
1. Ratio range: 8.1-191
2. Input power: 0.12-270 KW
3. Permit torque rang: ≤ 50000 N. M
4. Output speed: 0.3~205 r/min
5. Structure: Foot-mounted, flange-mounted, shaft-mounted
Input structure | motor,IEC flange |
Output speed | motor,IEC flange,input shaft |
solid shaft, hollow shaft with key,with shrink disk |
Characteristic:
1. Adopt optimized design, module combination, right angle output, space reduction
2. High strength and longevity gears
3. Can be combined with various motors, wider ratio range
4. Big output torque, smoothly startup, high efficiency
Production pictures:
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FAQ:
1.Are you a factory or trader ?
We are a professional factory which has 20 years history specialized in gear transmission .
2.MOQ:
Our MOQ is 1pcs. However there is 1 handling cost $150 for the single order which less than $3000.00
3. Warranty
Our warranty is 12months
4. Payment term
100% T/T in advance and LC at sight .
5. Do you accept customization ?
YES.SGR have strong R&D team, we can provide customizable service according to requirements.
6. Packing
Generally we use standard export plywood case to arrange the shipment .
7. Delivery time
In normal ,time of delivery is 30days after receiving the prepayment .
8. What kinds of certification do you use ?
DNV-ISO9001:2008, SGS,CE etc, And new products patent.
9. What kinds of inspection you do before shipment ?
We do temperature test, noise, and oil leak inspection and commissioning before shipment.
10.How do you solve if the production have problem ?
Mostly, we don’t need customer send the goods back to us. Because the cost is very high, if there meets a problem,we firstly ask for the pictures for damaged parts. And base on the pictures, we can have a basic idea for the defect reason. Our guarantee is 12 months, if during the guarantee, we can supply repair .
Application: | Motor, Machinery |
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Function: | Distribution Power, Change Drive Torque, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Single-Step |
Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Concept of Coaxial and Parallel Shaft Arrangements in Planetary Gearboxes
In planetary gearboxes, the arrangement of shafts plays a crucial role in determining the gearbox’s overall structure and functionality. The two common shaft arrangements are coaxial and parallel configurations:
Coaxial Shaft Arrangement: In a coaxial arrangement, the input shaft and output shaft are positioned along the same axis, resulting in a compact and streamlined design. The planetary gears and other components are aligned concentrically around the central axis, allowing for efficient power transmission and reduced space requirements. Coaxial planetary gearboxes are commonly used in applications where space is limited, and a compact form factor is essential. They are often employed in robotics, automotive systems, and aerospace mechanisms.
Parallel Shaft Arrangement: In a parallel arrangement, the input and output shafts are positioned parallel to each other but on different axes. The planetary gears are aligned in a way that allows the power to be transmitted from the input shaft to the output shaft via a combination of meshing gears. This arrangement allows for a larger gear diameter and higher torque transmission capabilities. Parallel planetary gearboxes are often used in applications requiring high torque and heavy-duty performance, such as industrial machinery, construction equipment, and material handling systems.
The choice between coaxial and parallel shaft arrangements depends on the specific requirements of the application. Coaxial configurations are favored for compactness and efficient power transmission, while parallel configurations excel in handling higher torque and heavy loads. Both arrangements offer distinct advantages and are chosen based on factors like available space, torque demands, load characteristics, and overall system design.
Impact of Temperature Variations and Environmental Conditions on Planetary Gearbox Performance
The performance of planetary gearboxes can be significantly influenced by temperature variations and environmental conditions. Here’s how these factors impact their operation:
Temperature Variations: Extreme temperature fluctuations can affect the lubrication properties of the gearbox. Cold temperatures can cause the lubricant to thicken, leading to increased friction and reduced efficiency. On the other hand, high temperatures can cause the lubricant to thin out, potentially leading to insufficient lubrication and accelerated wear.
Environmental Contaminants: Planetary gearboxes used in outdoor or industrial environments can be exposed to contaminants such as dust, dirt, moisture, and chemicals. These contaminants can infiltrate the gearbox and degrade the quality of the lubricant. Additionally, abrasive particles can cause wear on gear surfaces, leading to decreased performance and potential damage.
Corrosion: Exposure to moisture, especially in humid or corrosive environments, can lead to corrosion of gearbox components. Corrosion weakens the structural integrity of gears and other components, which can ultimately result in premature failure.
Thermal Expansion: Temperature changes can cause materials to expand and contract. In gearboxes, this can lead to misalignment of gears and improper meshing, causing noise, vibration, and reduced efficiency. Proper consideration of thermal expansion is crucial in gearbox design.
Sealing and Ventilation: To mitigate the impact of temperature and environmental factors, planetary gearboxes need effective sealing to prevent contaminants from entering and to retain the lubricant. Proper ventilation is also essential to prevent pressure build-up inside the gearbox due to temperature changes.
Cooling Systems: In applications where temperature control is critical, cooling systems such as fans or heat exchangers can be incorporated to maintain optimal operating temperatures. This helps prevent overheating and ensures consistent gearbox performance.
Overall, temperature variations and environmental conditions can have a profound impact on the performance and lifespan of planetary gearboxes. Manufacturers and operators need to consider these factors during design, installation, and maintenance to ensure reliable and efficient operation.
Factors to Consider When Selecting a Planetary Gearbox
Choosing the right planetary gearbox for a specific application involves considering various factors to ensure optimal performance and compatibility. Here are the key factors to keep in mind:
- Load Requirements: Determine the torque and speed requirements of your application. Planetary gearboxes offer different torque and speed ratios, so selecting the appropriate gearbox with the right load capacity is crucial.
- Ratio: Evaluate the gear reduction ratio needed to achieve the desired output speed and torque. Planetary gearboxes come in various gear ratios, allowing you to customize the output characteristics.
- Efficiency: Consider the gearbox’s efficiency, as it affects energy consumption and heat generation. Higher efficiency gearboxes minimize power losses during transmission.
- Size and Compactness: Planetary gearboxes are known for their compact size, but it’s essential to choose a size that fits within the available space while meeting performance requirements.
- Mounting Configuration: Determine how the gearbox will be mounted in your application. Planetary gearboxes can have different mounting options, including flange, shaft, or foot mountings.
- Input and Output Types: Select the appropriate input and output shaft configurations, such as male, female, keyed, splined, or hollow shafts, to ensure compatibility with your equipment.
- Environment: Consider the operating environment, including temperature, humidity, dust, and potential exposure to chemicals. Choose a gearbox with appropriate seals and materials to withstand the conditions.
- Accuracy: Some applications require precise motion control. If accuracy is essential, choose a gearbox with minimal backlash and high gear mesh quality.
- Service Life and Reliability: Evaluate the gearbox’s expected service life and reliability based on the manufacturer’s specifications. Choose a reputable manufacturer known for producing reliable products.
- Backlash: Backlash is the play between gears that can affect positioning accuracy. Depending on your application, you might need a gearbox with low backlash or a method to compensate for it.
- Budget: Consider your budget constraints while balancing performance requirements. Sometimes, investing in a higher-quality gearbox upfront can lead to long-term cost savings through reduced maintenance and downtime.
By carefully considering these factors and consulting with gearbox manufacturers or experts, you can select a planetary gearbox that best meets the unique demands of your application.
editor by CX 2023-09-22
China P Series Gear Motor Planetary Gearbox for Concrete Mixer delta planetary gearbox
Solution Description
Item Description
P Series equipment Motor Planetary Gearbox for Concrete Mixer
P Collection Planetary Gearbox adopts the involute planetary gear transmission with internal mesh, outer mesh and divided power employed fairly. So the collection has the features of light weight, modest quantity, substantial transmission ratio, higher performance, clean rotation, low sounds and good applicability.
Software:
P Series Planetary Gearbox is commonly used in many industries this kind of as metallurgy, mining, hoisting and transportation, electrical energy, strength sources, design and constructing supplies, light-weight industry and visitors, and many others.
P sequence planetary gearbox with great charges
one.P Series Planetary Gear Units is designed according to the involute planetary gear transmission with inner mesh,outer mesh and divided power employed reasonably.
2.P series planetary gear unit has the feature of light weight , small volume, high transmission ratio,
high efficiency, smooth rotation, low noise and good applicability.
3.P series is widely used in industries such as metallurgy, mining, hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic.
Detailed Pictures
4.Specialized Knowledge
Input power | Ratio | Torque | Planetary gear units stage | Mounting type |
.4~9551kW | 25~4000 | Up to 1920000N.m | 2 stage 3 stage |
Horizontal Vertical |
5.Basic Information
Gear Arrangement:Helical gear
Mounting Type: Horizontal, Vertical
Varieties: P2N,P2L,P2S,P2K,P3N,P3S,P3K
6.Features
Features of Planetary gearbox | Light weight |
Small volume | |
High transmission ratio | |
High transmission efficiency | |
Smooth rotation | |
Good applicability |
P collection planetary gearbox with great charges
seven.Explanation of types
P2N-2-stage planetary gear units:
P2L-Bevel,2-stage planetary gear units:
P2S-Helical,2-stage planetary gear units
P2K-Bevel-helical,2-stage planetary gear units:
P3N-3-stage planetary gear units
P3S-Helical,3-stage planetary gear units
P3K-Bevel-helical,3-stage planetary gear units
Item Parameters
Product description:
Rated Electrical power | .4KW~9551KW |
Rated Torque | Up to 1920KN.m |
Equipment Arrangement | Planetary with helical or bevel gearbox |
Enter Pace | 50HZ or 60HZ of 4Pole,6Pole and 8pole motor |
Ratio | i=25~4000 |
Set up Form | Flange Mounted, Foot Mounted or Torque Arm Mounted |
Certifications
Packaging & Transport
Firm Profile
Our Rewards
Pre-sale services | one. Select equipment model. |
two.Design and manufacture products according to clients’ special requirement. | |
3.Train technical personal for clients | |
Services during selling | one.Pre-check and accept products ahead of delivery. |
two. Help clients to draft solving plans. | |
After-sale services | 1.Assist clients to prepare for the first construction scheme. |
two. Train the first-line operators. | |
three.Take initiative to eliminate the trouble rapidly. | |
four. Provide technical exchanging. |
FAQ
one.Q:What sorts of gearbox can you create for us?
A:Main items of our company: UDL sequence velocity variator,RV collection worm gear reducer, ATA series shaft mounted gearbox, X,B collection gear reducer,P collection planetary gearbox and R, S, K, and F series helical-tooth reducer, more than 1 hundred versions and thousands of specs
2.Q:Can you make as per customized drawing?
A: Of course, we supply customized provider for customers.
three.Q:What is your phrases of payment ?
A: thirty% Advance payment by T/T soon after signing the contract.70% ahead of delivery
four.Q:What is your MOQ?
A: 1 Set
Welcome you get in touch with me if you are intrigued in our item.
Our team will help any want you may have.
Application: | Machinery, Agricultural Machinery, Industry |
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Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened |
Installation: | Horizontal Type |
Step: | Double-Step |
Customization: |
Available
| Customized Request |
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Types, Applications, and Lubrication of Planetary Gearboxes
A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
Applications of planetary gearboxes
The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.
Types
There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
Design
A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.
Lubrication
Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
Applications
This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.
editor by CX 2023-04-10
China Quality in good condition 2000L MAO3000 second hand refurbished concrete mixer trailer calculate gear ratio planetary gearbox
Applicable Industries: Manufacturing Plant, Building works
Showroom Spot: None
Problem: Utilised
Motor Electricity: 2*37kw
Mixing Electricity: 2*37kw
Charging Capability: 3200
Reclaiming capacity: 2000
Pace of Mixing Drum: 23.5r/min
Drinking water Source Manner: h2o pump
Functioning Cycle Period: 30s
Discharge Way: Computerized Discharge
Outline Dimension: 3520*2780*2220mm
Make: FOYU, FOYU
Warranty: Unavailable
Exclusive Offering Stage: Large running efficiency
Productivity: 100
Machinery Examination Report: Not Obtainable
Video clip outgoing-inspection: Provided
Advertising Sort: Ordinary Solution
Warranty of main factors: Not Available
Main Components: Motor, Gearbox
Weight (KG): 8600 kg
After-revenue Service Offered: Engineers offered to provider equipment overseas
Weight: 8600kg
Design: MAO3000
Mixing Shaft Rotation Speed(r/min): 23.5
Item name: MAO3000 Twin-Shaft Conpulstion Concrete Mixer
Application: constructional engineering
Certification: IOS9001 2015
electrical factors: schnedar ,mitsubishi, siemens
method of transportation: belt conveyor
mixer kind: principal machinery
Packaging Information: tiny areas in woodebox , electric powered parts coated by plastic , huge machine in nude
Port: ZheJiang HangZhou and so on
SICOMA MAO3000
product presentation
twin shaft concrete mixer is created by our business by absorbing advanced freign techniques. It is used to mixer dry hardness . 50 %-dry hardness, plastic components and concrete of distinct batching ratios to meet the needs of various construction problems.They are widly utilised as the main mixer in a established of concrete mixing plants,
parameter
Discharge capability(L) | 2000L |
Charge ability(L) | 3200 |
Theoretical Productiveness(mthree/h) | one hundred |
Mixing shaft rotation pace(r/min) | 23.5 |
Mixing time(s) | 30 |
Max aggregate diameter(mm) | 1000mm |
Mixing motor energy(kw) | 2*37 |
Complete excess weight(kg) | 8600 |
Total dimension(L×W×H)mm | 3520*2780*2220 |
Delivery time | 20days |
Payment phrase: | T/T,L/C at sight |
2) Adopting innovative entire world well-known brand name factors in pneumatic components ,electric components and operation areas.
3) Substantial stress double crank to management the die opening and closing.
four) Operating in a large automatization and intellectualization,no air pollution
5) Implement a linker to connect with the air conveyor , planetary gearbox fifteen lowering which can straight inline with filling device .
corporate informatioHangZhou Foyu Large Sector Co.,Ltd(Foyu). Is a expert manufacture of design equipment from 1992 ,which primarily creates Ready concrete mixing plant , soil-cement mixing plant, concrete mixer , concrete batcher , development elevator , cement silo ,screw conveyor,cement scale ,drinking water scale , manage method ,Concrete truck mixer and so on…
Foyu has 2 factories which find in Xihu (West Lake) Dis. district HangZhou Town and covers an location of 60000.
Foyu has far more than 300sets gear,including lathe,flanging device , hydraulic device , Very hot Marketing 220v380v propelled planetary concrete ground grinder CFS-T688 Aluminum alloy gearbox for marble satisfying the needs of production .
Foyu has its personal chemical and bodily test area and mechanical efficiency testing equipment and retest incoming supplies ,making sure that all the supplies are regular with national expectations.
Foyu has been pursuing “Respect people ,continuous improvement” as its organization lifestyle ,adhering to “pioneering&innovation’ as its advancement soul. Relying on beautiful technologies,prosperous creation knowledge ,scientific management program and top quality manage technique ,foyu firm has been advertising the growth of business thoroughly .
Foyu sticks to its core services function of “customer First” and use good quality and very best support to fulfill all consumers. Nowadays , Foyu is battling to be world’s innovative enterprice and inclined to cooperate with you hand in hand for a excellent foreseeable future. Company website:
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Planetary Gearbox
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetary gearboxes
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
Their design
The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
Applications
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
Maintenance
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
editor by czh 2023-02-15
in Ciudad Juarez Mexico sales price shop near me near me shop factory supplier Inline Transmission Planetary Gearbox Gear Unit for Mixer manufacturer best Cost Custom Cheap wholesaler
we have attained the have confidence in of customers throughout the world. Our products are utilized in a lot of fields. Our firm pays distinct attention to customers’ wants, listening to the specific specifications of every single client and guaranteeing complete gratification. Inline EPTT Planetary EPTT EPT Device For Mixer
Attribute of Brevini Planetary EPT EPTT :
one. The broad and extensive range of N collection for EPTT programs
2. Minimal-pace shaft design and style: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
3. Rigid and precise nodular forged iron casing
4. Lower noise working, large production quality stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd
5. EPT and dependable functionality, load capability and minimal-velocity shaft bearing
Info Sheet :
Torque assortment | a thousand … 540000 Nm | Enter | IEC Flange |
EPT score (n1 = 1500 min-1) | up to 200kW | Electric powered motor | |
EPT ratios | three.fifteen … 5000 | Reliable enter shaft with or without fan cooling – inch or metric dims. | |
EPT unit versions | In line | Relevant AC motors | Integral motors and brake motors |
RigEPTT angle (with EPTTl EPT established) | IEC-normalized motors and brake motors | ||
Mounting kind | Foot | Single and dual pace motors | |
Flange mounted | Major brake attributes | DC and AC offer | |
Torque-arm | More quickly brake reaction by way of electronically controlled rectifier | ||
Output shaft options | Sound shaft | Major motor possibilities | Thermistors and thermostat sensors |
Splined shaft | Independent forced cooling | ||
Female splined shaft | Line EPTr and push-pull incremental encoder | ||
Hollow shaft with shrink disc |
in Kayamkulam India sales price shop near me near me shop factory supplier Zy Series Helical Cylindrical Gear Reducer for Concrete Mixer manufacturer best Cost Custom Cheap wholesaler
Every approach, every section, each and every purpose in EPG is demanded to be accomplished one particular action following another, meticulously and cautiously, from content choice, reformation to production accessories, from elements heat therapy to computerized assembly, from high quality manage to merchandise inspection and screening and from purchase working to soon after revenue services. We have exported our products to Korea, Turkey, Bulgaria, Romania, Russia, Italy, Norway, the United states, Canada, etc. There is a specialized centre of province degree, EPG academician doing work station, experiment station for EPG post medical doctors, and nationwide 863 program established up in EPG group. With these platforms and sturdy specialized potential, the a lot more than 400 specialists have produced all selection of specific higher exact and higher power items, conducted mildew programs for essential parts in the car and nationwide market revitalizing program, ensuing a lot more than 5000 developed over, amongst which 33 products are autonomous patent technological innovation with 4 patent accepted .
Zy Series Helical Cylindrical Gear EPT for Concrete Mixer
Parts:
1. EPT: Solid Iron or Metal Plate Welding
2. Gear Established: Hardened Helical Gear Pairs, Carburizing, Quenching, Grinding, Gear Hardness HRC54-62
3. Input Configurations:
Single or EPT Keyed Strong Shaft Input
four. Output Configurations:
Single or EPT Keyed Reliable Shaft Output
five. Main Alternatives:
Backstop
Forced Lubrication Oil EPT
Cooling Enthusiast, Cooling Coils
Types:
ZDY Collection, ZLY Series, ZSY Collection, ZFY Sequence
Attributes:
1. Optional welding metal plate EPT box
2. Substantial quality alloy steel helical EPTs, carburizing, quenching, grinding, big load capacity
three. Optimized design, interchangeable spare components
4. Substantial efficiency, high dependability, EPT support existence, lower sound
five. Output shaft rotation path: clockwise, counterclockwise or bidirectional
six. A range of shaft configurations: one or double enter and output shaft in a single side or two sides
7. Optional backstop and lengthening output shafts
Parameters:
ZY Collection | Types | Ratio |
ZDY (one Phase) | ZDY80, ZDY100, ZDY125, ZDY160, ZDY200, ZDY250, ZDY280, ZDY315, ZDY355, ZDY400, ZDY450, ZDY500, ZDY560 | 1.25~six.three |
ZLY (2 Phase) | ZLY112, ZLY125, ZLY140, ZLY160, ZLY180, ZLY200, ZLY224, ZLY250, ZLY280, ZLY315, ZLY355, ZLY400, ZLY450, ZLY500, ZLY560, ZLY630, ZLY710 | 6.3~20 |
ZSY (3 Stage) | ZSY160, ZSY180, ZSY200, ZSY224, ZSY250, ZSY280, ZSY315, ZSY355, ZSY400, ZSY450, ZSY500, ZSY560, ZSY630, ZSY710 | 22.4~100 |
ZFY (four Phase) | ZFY180, ZFY200, ZFY225, ZFY250, ZFY280, ZFY320, ZFY360, ZFY400, ZFY450, ZFY500, ZFY560, ZFY630, ZFY710 | a hundred~five hundred |
Installation:
Horizontal Mounted
Vertical Mounted
Lubrication:
Oil Dip and Splash Lubrication
Compelled Lubrication
Cooling:
Normal Cooling
AuXiHu (West Lake) Dis.liary Cooling Products (Cooling Supporter, Cooling Coils)
Item image:
Solution Software:
Our business :
EPT reg was founded in 1982, which has much more than 36 years in R amp D and producing of EPTes, EPTs, shaft, motor and spare parts.
We can offer you the proper remedy for uncountable programs. Our goods are extensively employed in the ranges of metallurgical, steel, mining, pulp and paper, suXiHu (West Lake) Dis.Hu (West Lake) Dis. and liquor market and numerous other types of EPTs with a robust presence in the worldwide marketplace.
EPT reg has turn out to be a dependable provider, ready to offer substantial quality EPTes.With 36 several years expertise, we assure you the utmost trustworthiness and security for the two merchandise and services.
Consumer going to:
FAQ:
one.Q:What types of EPT can you produce for us?
A:Principal items of our firm: UDL collection velocity variator,RV sequence worm EPT EPT, ATA sequence shaft mounted EPT, X,B series EPT EPT,
P sequence planetary EPT and R, S, K, and F sequence helical-tooth EPT, much more
than 1 hundred designs and 1000’s of technical specs
two.Q:Can you make as for every custom made drawing?
A: Sure, we provide tailored services for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T following signing the agreement.70% prior to supply
4.Q:What is your MOQ?
A: 1 Set
Welcome to speak to us for much more element data and inquiry.
If you have particular parameters and prerequisite for our EPT, customization is offered.