Product Description
Product Parameters
Product type | PLS60 | PLS90 | PLS115 | PLS142 | Reduction rqatio | Number of stage | |
Rated output torque |
N.M | 30 | 75 | 150 | 400 | 3 | 1 |
40 | 100 | 200 | 560 | 4 | |||
50 | 110 | 210 | 700 | 5 | |||
37 | 62 | 148 | 450 | 8 | |||
27 | 45 | 125 | 305 | 10 | |||
77 | 120 | 260 | 910 | 12 | 2 | ||
68 | 110 | 210 | 780 | 15 | |||
77 | 120 | 260 | 910 | 16 | |||
77 | 110 | 260 | 910 | 20 | |||
68 | 110 | 210 | 780 | 25 | |||
77 | 120 | 260 | 910 | 32 | |||
68 | 110 | 210 | 780 | 40 | |||
37 | 62 | 148 | 450 | 64 | |||
27 | 45 | 125 | 305 | 100 | |||
Life | Hour | 30,000 | |||||
Instant stop torque | N.M | Two times of rated output torque | |||||
Product type | PLS60 | PLS90 | PLS115 | PLS142 | Number of stage | ||
max radial torque | 3000 | 3900 | 4300 | 8200 | N | ||
max axial torque | 6000 | 9000 | 12000 | 19000 | N | ||
Fullload efficiency | 98 | % | 1 | ||||
95 | 2 | ||||||
weight | 3.0 | 4.3 | 9.0 | 15.4 | kg | 1 | |
3.8 | 5.7 | 11.6 | 18.5 | 2 | |||
operating temperature | -25ºC~+90ºC | ºC | |||||
IP | lp65 | ||||||
Lubirication type | Lifetime lubrication | ||||||
Mounting type | Any | ||||||
The max radial and axial torque work in the location of the center of output shaft when the out speed is 100RPM. |
Detailed Photos
Application
Company Profile
Certifications
Packaging & Shipping
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Hardness: | Hardened Tooth Surface |
---|---|
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Planetary |
Step: | Single-Step |
Type: | Gear Reducer |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
---|
A Brief Overview of the Spur Gear and the Helical Planetary Gearbox
This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
helical planetary gearbox
In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
Spur gear planetary gearbox
The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.
editor by CX 2024-04-04
China Custom Desboer Nb142 Series CZPT Industrial Transmission Low Backlash Helical Gear Ratio: 3-100 Smooth and Keyed Shaft Speed Reducer and Gearbox cycloidal gearbox
Product Description
Product Description
NB142 series adopts the design of integrating its sun gear and input shaft, the design of integrating its output structure. Using high- strength bearing, the product itself is characterized by high load, high precision, and low noise, focusing on the use of automation equipment, various types of packaging, printing, lithium-ion, LCD screens, robots, palletizers, woodworking, doors and windows and other industry sectors.
Product Name: High Precision Planetary Gearbox
Product Series: NB142 Series
Product features: high precision, high load, low noise.
Product Description:
Integrated design concept with high strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimises power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
High precision
High load
Low noise
Detailed Photos
Product Parameters
Segment number | Single segment | ||||||||
Ratio | i | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
Rated output torque | Nm | 320 | 510 | 610 | 570 | 520 | 470 | 420 | 420 |
Emergency stop torque | Nm | Three times of Maximum Output Torque | |||||||
Rated input speed | Rpm | 3000 | |||||||
Max input speed | Rpm | 6000 | |||||||
Ultraprecise backlash | arcmin | ≤1 | |||||||
Precision backlash | arcmin | ≤3 | |||||||
Standard backlash | arcmin | ≤5 | |||||||
Torsional rigidity | Nm/arcmin | 50 | |||||||
Max.bending moment | Nm | 9400 | |||||||
Max.axial force | N | 4700 | |||||||
Service life | hr | 20000(10000 under continuous operation) | |||||||
Efficiency | % | ≥97% | |||||||
Weight | kg | 14.5 | |||||||
Operating Temperature | ºC | -10ºC~+90ºC | |||||||
Lubrication | Synthetic grease | ||||||||
Protection class | IP64 | ||||||||
Mounting Position | All directions | ||||||||
Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤65 | |||||||
Rotary inertia | Kg·cm² | 9.21 | 7.54 | 7.42 | 7.25 | 7.14 | 7.07 | 7.04 | 7.03 |
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Marine, Agricultural Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | All Direction |
Layout: | Planetary Gearbox |
Gear Shape: | Helical Gear |
Step: | Single-Step |
Customization: |
Available
| Customized Request |
---|
Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations
Planetary gearboxes play a crucial role in enhancing the efficiency and performance of conveyor belts in mining operations:
- High Torque Transmission: Planetary gearboxes are capable of transmitting high torque with minimal backlash. This feature ensures that the gearbox efficiently handles the substantial load requirements of conveyor belts used in mining, preventing slippage and ensuring reliable material transportation.
- Compact Design: The compact size of planetary gearboxes allows them to be integrated seamlessly into conveyor systems, optimizing space utilization and allowing for efficient equipment layout in mining environments.
- Variable Speed Control: Planetary gearboxes provide precise speed control and can accommodate various speed requirements of conveyor belts. This versatility allows operators to adjust the conveyor speed to match specific material handling needs.
- High Efficiency: The inherent design of planetary gearboxes minimizes energy losses due to efficient power transmission. This efficiency translates into reduced energy consumption and operational costs over the lifetime of the conveyor system.
- Reliability and Durability: Planetary gearboxes are engineered to withstand demanding conditions often encountered in mining environments, including shock loads, abrasive materials, and harsh weather. Their robust construction ensures reliable operation and minimal downtime.
- Low Maintenance: The durability of planetary gearboxes leads to reduced maintenance requirements. This benefit is particularly valuable in mining operations where minimizing downtime is essential for maintaining high productivity levels.
- Customizability: Planetary gearboxes can be tailored to suit specific conveyor system requirements, including gear ratios, torque ratings, and mounting options. This flexibility allows for optimized system design and performance.
By effectively transmitting power, providing accurate speed control, and offering a compact and robust design, planetary gearboxes significantly enhance the efficiency and reliability of conveyor belts in mining operations. Their ability to handle high loads, operate with low maintenance needs, and withstand harsh conditions contributes to improved productivity and reduced operational costs.
Enhancing Wind Turbine System Performance with Planetary Gearboxes
Planetary gearboxes play a crucial role in enhancing the performance and efficiency of wind turbine systems. Here’s how they contribute:
1. Speed Conversion: Wind turbines operate optimally at specific rotational speeds to generate electricity efficiently. Planetary gearboxes allow for speed conversion between the low rotational speed of the wind turbine rotor and the higher speed required by the generator. This speed adaptation ensures the generator operates at its peak efficiency, resulting in maximum power generation.
2. Torque Amplification: Wind turbine blades may experience varying wind speeds, which result in fluctuating torque loads. Planetary gearboxes can amplify the torque generated by the rotor blades before transmitting it to the generator. This torque multiplication helps maintain stable generator operation even during wind speed variations, improving overall energy production.
3. Compact Design: Wind turbines are often installed in locations with limited space, such as offshore platforms or densely populated areas. Planetary gearboxes offer a compact design, allowing for efficient power transmission within a small footprint. This compactness is vital for accommodating gearboxes in the limited nacelle space of the wind turbine.
4. Load Distribution: Wind turbines are subjected to varying wind conditions, including gusts and turbulence. Planetary gearboxes distribute the load evenly among multiple planet gears, reducing stress and wear on individual components. This balanced load distribution improves gearbox durability and reliability.
5. Efficiency Optimization: Planetary gearboxes are known for their high efficiency due to their parallel axis arrangement and multiple gear stages. The efficient power transmission minimizes energy losses within the gearbox, resulting in more power being converted from wind energy to electricity.
6. Maintenance and Reliability: The robust construction of planetary gearboxes contributes to their durability and longevity. Wind turbines often operate in challenging environments, and the reliability of the gearbox is crucial for minimizing maintenance and downtime. Planetary gearboxes’ low maintenance requirements and ability to handle varying loads contribute to the overall reliability of wind turbine systems.
7. Variable Speed Control: Some wind turbines use variable-speed operation to optimize power generation across a range of wind speeds. Planetary gearboxes can facilitate variable speed control by adjusting the gear ratio to match the wind conditions. This flexibility improves energy capture and reduces stress on turbine components.
8. Adaptation to Turbine Size: Planetary gearboxes are available in various sizes and gear ratios, making them adaptable to different turbine sizes and power outputs. This versatility allows wind turbine manufacturers to select gearboxes that align with specific project requirements.
Overall, planetary gearboxes play a pivotal role in optimizing the performance, efficiency, and reliability of wind turbine systems. Their ability to convert speed, amplify torque, and distribute loads makes them a key component in harnessing wind energy for clean and sustainable electricity generation.
Impact of Gear Ratio on Output Speed and Torque in Planetary Gearboxes
The gear ratio of a planetary gearbox has a significant effect on both the output speed and torque of the system. The gear ratio is defined as the ratio of the number of teeth on the driven gear (output) to the number of teeth on the driving gear (input).
1. Output Speed: The gear ratio determines the relationship between the input and output speeds of the gearbox. A higher gear ratio (more teeth on the output gear) results in a lower output speed compared to the input speed. Conversely, a lower gear ratio (fewer teeth on the output gear) leads to a higher output speed relative to the input speed.
2. Output Torque: The gear ratio also affects the output torque of the gearbox. An increase in gear ratio amplifies the torque delivered at the output, making it higher than the input torque. Conversely, a decrease in gear ratio reduces the output torque relative to the input torque.
The relationship between gear ratio, output speed, and output torque is inversely proportional. This means that as the gear ratio increases and output speed decreases, the output torque proportionally increases. Conversely, as the gear ratio decreases and output speed increases, the output torque proportionally decreases.
It’s important to note that the gear ratio selection in a planetary gearbox involves trade-offs between output speed and torque. Engineers choose a gear ratio that aligns with the specific application’s requirements, considering factors such as desired speed, torque, and efficiency.
editor by CX 2024-03-27
China Custom Cycloidal Planetary Gear Speed Reducer Gearbox with Motor Reduction Industrial Drive Pin Wheel Double Shaft Style Durable Professional Bw Bwd Bl Bld Bwe Series comer gearbox
Product Description
Cycloidal Planetary Gear Speed Reducer Gearbox with Motor Reduction Industrial Drive Pin Wheel Double Shaft Style Durable Professional Bw Bwd Bl Bld Bwe Series
Application of Cycloidal Planetary Gearbox
Cycloidal planetary gearboxes are used in a wide variety of applications where high precision and low noise are required. Some of the most common applications include:
- Machine tools: Cycloidal planetary gearboxes are used in machine tools to transmit power from the motor to the cutting tool. This allows the cutting tool to move with high precision and low noise.
- Robotics: Cycloidal planetary gearboxes are used in robotics to transmit power from the motor to the robot’s joints. This allows the robot to move with high precision and low noise.
- Medical equipment: Cycloidal planetary gearboxes are used in medical equipment, such as surgical instruments and medical imaging equipment. This allows the equipment to move with high precision and low noise.
- Aerospace: Cycloidal planetary gearboxes are used in aerospace applications, such as aircraft and spacecraft. This allows the aircraft and spacecraft to move with high precision and low noise.
- Automotive: Cycloidal planetary gearboxes are used in automotive applications, such as power steering systems and transmissions. This allows the power steering system and transmission to move with high precision and low noise.
Cycloidal planetary gearboxes have a number of advantages over other types of gearboxes, including:
- High precision: Cycloidal planetary gearboxes can achieve high precision movements.
- Low noise: Cycloidal planetary gearboxes operate quietly.
- Long life: Cycloidal planetary gearboxes have a long life.
- Compact size: Cycloidal planetary gearboxes are typically compact in size.
- Efficiency: Cycloidal planetary gearboxes are efficient, which means that they can transmit power with minimal loss.
Cycloidal planetary gearboxes also have some disadvantages, including:
- High cost: Cycloidal planetary gearboxes are typically more expensive than other types of gearboxes.
- Sensitive to lubrication: Cycloidal planetary gearboxes are sensitive to lubrication and require regular lubrication.
Overall, cycloidal planetary gearboxes are a versatile and reliable type of gear reducer that can be used in a variety of applications. They are a good choice for applications where high precision, low noise, and compact size are required.
Cycloidal advantages over other styles of gearing;
Capable of handling larger “shock” loads (>500%) of rating compared to worm, helical, etc.
High reduction ratios and torque density in a compact dimensional footprint
Exceptional “built-in” overhung load carrying capability
High efficiency (>95%) per reduction stage
Minimal reflected inertia to motor for longer service life
Just ridiculously rugged as all get-out
The overall CZPT design proves to be extremely durable, and it requires minimal maintenance following installation. The CZPT is the most dependable reducer in the industrial marketplace, and it is a perfect fit for applications in heavy industry such as oil & gas, primary and secondary steel processing, industrial food production, metal cutting and forming machinery, wastewater treatment, extrusion equipment, among others.
us
Function: | Speed Changing, Speed Reduction, Speed Increase |
---|---|
Layout: | – |
Hardness: | – |
Installation: | – |
Step: | – |
Type: | – |
Samples: |
US$ 999/Piece
1 Piece(Min.Order) | |
---|
Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations
Planetary gearboxes play a significant role in enhancing the efficiency of conveyor belts used in mining operations:
- High Torque Capability: Planetary gearboxes are capable of providing high torque output, which is essential for handling heavy loads of mined materials on conveyor belts.
- Compact Design: The compact nature of planetary gearboxes allows them to be integrated into tight spaces, making them suitable for conveyor systems where space is limited.
- Multi-Stage Design: Planetary gearboxes can achieve high gear ratios through multiple stages of gear reduction. This allows for efficient power transmission from the motor to the conveyor, reducing the load on the motor and increasing overall efficiency.
- Load Distribution: Planetary gearboxes distribute the load across multiple planet gears, which helps in minimizing wear and ensuring longer lifespan of the gearbox.
- Variable Speed Control: By using planetary gearboxes with variable speed capabilities, conveyor belts can be operated at different speeds to match the processing requirements, optimizing material handling and energy consumption.
- Overload Protection: Some planetary gearboxes feature built-in overload protection mechanisms, safeguarding the gearbox and conveyor system from damage due to sudden increases in load.
Overall, planetary gearboxes enhance the efficiency, reliability, and performance of conveyor belts in mining operations by providing the necessary torque, compact design, and precise control needed to transport mined materials effectively.
Recent Advancements in Planetary Gearbox Technology
Advancements in planetary gearbox technology have led to improved performance, efficiency, and durability. Here are some notable developments:
High-Efficiency Gearing: Manufacturers are using advanced materials and precision manufacturing techniques to create gears with optimized tooth profiles. This reduces friction and enhances overall efficiency, resulting in higher power transmission with lower energy losses.
Enhanced Lubrication: Innovative lubrication systems and high-performance lubricants are being employed to ensure consistent and reliable lubrication even in extreme conditions. This helps to reduce wear and extend the lifespan of the gearbox.
Compact Designs: Engineers are focusing on designing more compact and lightweight planetary gearboxes without compromising their performance. This is particularly important for applications with limited space and weight constraints.
Integrated Sensors: Planetary gearboxes are now being equipped with sensors and monitoring systems that provide real-time data on temperature, vibration, and other operating parameters. This allows for predictive maintenance and early detection of potential issues.
Smart Gearboxes: Some modern planetary gearboxes are equipped with smart features such as remote monitoring, adaptive control, and data analysis. These features contribute to more efficient operation and better integration with automation systems.
Advanced Materials: The use of high-strength and wear-resistant materials, such as advanced alloys and composites, improves the durability and load-carrying capacity of planetary gearboxes. This is particularly beneficial for heavy-duty and high-torque applications.
Customization and Simulation: Advanced simulation and modeling tools enable engineers to design and optimize planetary gearboxes for specific applications. This customization helps achieve the desired performance and reliability levels.
Noise and Vibration Reduction: Innovations in gear design and manufacturing techniques have led to quieter and smoother-running planetary gearboxes, making them suitable for applications where noise and vibration are concerns.
Environmental Considerations: With growing environmental awareness, manufacturers are developing more eco-friendly lubricants and materials for planetary gearboxes, reducing their ecological footprint.
Overall, recent advancements in planetary gearbox technology are aimed at enhancing efficiency, durability, and versatility to meet the evolving demands of various industries and applications.
Impact of Gear Ratio on Output Speed and Torque in Planetary Gearboxes
The gear ratio of a planetary gearbox has a significant effect on both the output speed and torque of the system. The gear ratio is defined as the ratio of the number of teeth on the driven gear (output) to the number of teeth on the driving gear (input).
1. Output Speed: The gear ratio determines the relationship between the input and output speeds of the gearbox. A higher gear ratio (more teeth on the output gear) results in a lower output speed compared to the input speed. Conversely, a lower gear ratio (fewer teeth on the output gear) leads to a higher output speed relative to the input speed.
2. Output Torque: The gear ratio also affects the output torque of the gearbox. An increase in gear ratio amplifies the torque delivered at the output, making it higher than the input torque. Conversely, a decrease in gear ratio reduces the output torque relative to the input torque.
The relationship between gear ratio, output speed, and output torque is inversely proportional. This means that as the gear ratio increases and output speed decreases, the output torque proportionally increases. Conversely, as the gear ratio decreases and output speed increases, the output torque proportionally decreases.
It’s important to note that the gear ratio selection in a planetary gearbox involves trade-offs between output speed and torque. Engineers choose a gear ratio that aligns with the specific application’s requirements, considering factors such as desired speed, torque, and efficiency.
editor by CX 2023-09-12
China best P Series Planetary Gearbox Gear Speed Reducer Gearbox for Mining Machine manufacturer
Product Description
Product Description
P series planetary gearbox gear speed reducer gearbox for mining machine
P Series Planetary Gearbox adopts the involute planetary gear transmission with inner mesh, outer mesh and divided power employed reasonably. So the series has the features of light weight, small volume, high transmission ratio, high efficiency, smooth rotation, low noise and good applicability.
Application:
P Series Planetary Gearbox is widely used in many industries such as metallurgy, mining, hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic, etc.
P series planetary gearbox with good prices
1.P Series Planetary Gear Units is designed according to the involute planetary gear transmission with inner mesh,outer mesh and divided power employed reasonably.
2.P series planetary gear unit has the feature of light weight , small volume, high transmission ratio,
high efficiency, smooth rotation, low noise and good applicability.
3.P series is widely used in industries such as metallurgy, mining, hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic.
Detailed Photos
4.Technical Data
Input power | Ratio | Torque | Planetary gear units stage | Mounting type |
0.4~9551kW | 25~4000 | Up to 1920000N.m | 2 stage 3 stage |
Horizontal Vertical |
5.Basic Information
Gear Arrangement:Helical gear
Mounting Type: Horizontal, Vertical
Types: P2N,P2L,P2S,P2K,P3N,P3S,P3K
6.Features
Features of Planetary gearbox | Light weight |
Small volume | |
High transmission ratio | |
High transmission efficiency | |
Smooth rotation | |
Good applicability |
P series planetary gearbox with good prices
7.Explanation of types
P2N-2-stage planetary gear units:
P2L-Bevel,2-stage planetary gear units:
P2S-Helical,2-stage planetary gear units;
P2K-Bevel-helical,2-stage planetary gear units:
P3N-3-stage planetary gear units;
P3S-Helical,3-stage planetary gear units;
P3K-Bevel-helical,3-stage planetary gear units;
Product Parameters
Product description:
Rated Power | 0.4KW~9551KW |
Rated Torque | Up to 1920KN.m |
Gear Arrangement | Planetary with helical or bevel gearbox |
Input Speed | 50HZ or 60HZ of 4Pole,6Pole and 8pole motor |
Ratio | i=25~4000 |
Installation Form | Flange Mounted, Foot Mounted or Torque Arm Mounted |
Certifications
Packaging & Shipping
Company Profile
Our Advantages
Pre-sale services | 1. Select equipment model. |
2.Design and manufacture products according to clients’ special requirement. | |
3.Train technical personal for clients | |
Services during selling | 1.Pre-check and accept products ahead of delivery. |
2. Help clients to draft solving plans. | |
After-sale services | 1.Assist clients to prepare for the first construction scheme. |
2. Train the first-line operators. | |
3.Take initiative to eliminate the trouble rapidly. | |
4. Provide technical exchanging. |
FAQ
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
Welcome you contact me if you are interested in our product.
Our team will support any need you might have.
Application: | Machinery, Agricultural Machinery, Industry |
---|---|
Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened |
Installation: | Horizontal Type |
Step: | Double-Step |
Customization: |
Available
| Customized Request |
---|
Planetary Gearbox Advantages and Disadvantages
A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.
Suitable for counterclockwise and clockwise rotation
If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.
Has less inertia
The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
Offers greater reliability
The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.
Has higher operating speeds
When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
Has drawbacks
The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.
editor by CX 2023-05-12
China PC Series Precision Servo Worm Gear and Worm Reducer good planetary gearbox manufacturers
Warranty: 12months
Applicable Industries: Creating Substance Shops, Producing Plant, Machinery Restore Stores, Food & Beverage Manufacturing facility, Development works , Vitality & Mining, Foods & Beverage Shops, Other
Bodyweight (KG): ten KG
Tailored help: OEM, ODM, OBM
Gearing Arrangement: Planetary
Output Torque: fifty-3 QQ514765255Email:[email protected] Our Solutions & Energy 1. Economical alternate options of German Alpha, Neugart, Japan Shimpo, Harmonic Generate, ZheJiang Apex, and many others. 2. Supply time could be negotiated if you are urgent. 3. OEM service is suitable. 4. Complete right after-product sales services and free of charge complex assist. 5. Substantial high quality at affordable prices.
Planetary Gearbox Basics
If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
Wheel drive planetary gearboxes
Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.
Spur gears
There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
Helical gears
A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.
Various sizes
There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
Applications
This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.
editor by czh 2023-02-15
China Good quality cylindrical reducer reduction gear box reducer for Steel industry zy series with high quality
Warranty: 1 year
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Advertising Company, Other
Customized support: OEM, ODM, OBM
Gearing Arrangement: cylindrical gear
Certificate: CCC/CE/ISO9001
Product name: Cylindrical gear reducer
Application: Metallurgy, mining, lifting, 400W 25rpm output shaft speed small Size Electric Motor transportation…
Color: Customer Request
Input speed: 750-1500 rpm
Gear hardness: HRC58-62
Ratio: 1.25-500
Rated Power: 5-6500kw
Mounting Position: Horizontal (foot Mounted)
output torque: 450-130000 N.m
Certification: ISO9001, CCC, CE
Packaging Details: wooden case
Port: ZheJiang , NingBo
Products Description This product is widely used in metallurgy, mining, lifting, transportation, cement, construction, chemical industry, textile, printing, pharmaceutical and other fields. 1- The gear is made of high strength low carbon alloy steel through carburization and quenching. The hardness of tooth surface reach to HRC58-62. All gear adapts NC tooth grinding process, high in accuracy and good in contact performance2- High in transmission efficiency: single stage, more than 96.5%; double-stage, more than 93%; three-stage, more 90%;3- Smooth and stable in run, low noise; 12 volt, 5 ton diesel capstan cable winches with shaft drive 4- Compact, light, long life, high bearing capacity;5- Easy to disassemble, inspect and assemble. Group Strength HangZhou HangZhouan Transmission Machinery Co.,Ltd established under our parent company CZPT GROUP.GUOMAO GROUP is the leading enterprise in speed reducer industry in China, possessing total assets of RMB 2000 million.We have more than 1,800 employees, total floor space of 6.3 million square meters as well as annual capacity of 800,000 speed reducers and 1,200,000 motors.In 2019,GUOMAO GROUP listed on the main board of ZheJiang stock exchange. Annual sales exceed 3 billion RMB in mainland and abroad.All the equipment of the machining center is imported, above 90% of accessories are manufactured by ourselves. Main Products Certifications Employee & Expo Partner FAQ Q: Are you trading company or manufacturer ?A: Our group consists in 2 factories and 78 agent distributors.Q: How long is your delivery time ? What is your terms of payment ?A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization. For standard products,the payment is: 30% T/T in advance ,balance before shipment.Q: What is the exact MOQ or price for your product ?A: As an OBM company, we can provide and adapt our products to a wide range of needs.Thus, MOQ and price may greatly vary with size, material and further specifications; European Truck Gearbox Aftermarket Parts 3rd4th Gear Synchronizer Kit 1315 298 0611315298061 For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation. Related Products
Choosing a Gearbox For Your Application
The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
Dimensions
Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.
Construction
The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
Working
A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.
Advantages
Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
Application
While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.
China OEM W Series Worm Gear Reducer with Great quality
W |
SIZE | RATIO | A | AB | AC | B | BB | BD | BE | CC | F | H | HL | LL | Z×L | INPUT SHAFT | OUTPUT SHAFT | KG | ||||
HS | U | T×V | LS | S | W×Y | ||||||||||||||||
40 | 1/10 1/20 1/30 1/40 1/50 1/60 | 148 | 91 | 96 | 122 | 78 | 60 | 42 | 40 | 78 | 125 | 35 | 50 | M6×15 | 25 | 12 | 4×2.5 | 28 | 14 | 5×3 | 3.5 |
50 | 175 | 105 | 115 | 145 | 95 | 70 | 50 | 50 | 85 | 150 | 35 | 65 | M6×18 | 30 | 12 | 4×2.5 | 40 | 17 | 5×3 | 6.0 | |
60 | 195 | 120 | 126 | 165 | 110 | 80 | 55 | 60 | 105 | 177 | 42 | 75 | M8×20 | 40 | 15 | 5×3 | 50 | 22 | 7×4 | 8.5 | |
70 | 234 | 140 | 155 | 195 | 130 | 90 | 65 | 70 | 125 | 215 | 55 | 90 | M10×25 | 40 | 18 | 5×3 | 60 | 28 | 7×4 | 12.5 | |
80 | 264 | 160 | 174 | 210 | 140 | 100 | 70 | 80 | 140 | 250 | 65 | 105 | M12×28 | 50 | 22 | 7×4 | 65 | 32 | 10×4.5 | 20 | |
100 | 322 | 190 | 224 | 245 | 163 | 120 | 90 | 100 | 180 | 310 | 80 | 130 | M12×30 | 50 | 25 | 7×4 | 75 | 38 | 10×4.5 | 33 | |
120 | 385 | 230 | 264 | 285 | 185 | 140 | 100 | 120 | 220 | 370 | 95 | 155 | M14×32 | 65 | 30 | 7×4 | 85 | 45 | 12×4.5 | 50 | |
135 | 435 | 260 | 304 | 320 | 210 | 150 | 110 | 135 | 260 | 425 | 105 | 185 | M16×35 | 75 | 35 | 10×4.5 | 95 | 55 | 15×5 | 77 | |
155 | 494 | 302 | 330 | 387 | 252 | 170 | 120 | 155 | 280 | 461 | 103 | 203 | M16×35 | 85 | 40 | 10×4.5 | 110 | 60 | 15×5 | 100 | |
175 | 548 | 325 | 370 | 407 | 262 | 186 | 140 | 175 | 320 | 521 | 123 | 223 | M16×35 | 85 | 45 | 12×4.5 | 110 | 65 | 18×6 | 140 | |
200 | 688 | 350 | 420 | 480 | 305 | 200 | 150 | 200 | 360 | 575 | 130 | 245 | M18×35 | 95 | 50 | 12×4.5 | 125 | 70 | 20×7 | 200 |
in Florianopolis Brazil sales price shop near me near me shop factory supplier High Quality R Series Reducer Helical Reducer Bevel Gear Helical R Series Gear Speed Reducer Gear Box Transmission manufacturer best Cost Custom Cheap wholesaler
We supply OEM services. PersonnelOur income individuals are properly qualified to accommodate your requests and communicate English for your ease. we supply chromed bar and tubes for hydualic and pheumatic cylinders.
R collection helicalEPT motoreductor helical EPTTl EPT motor cyclo EPTT redutor cradle EPTT EPTT EPTT
Item Description
SLR helical EPTT has the functions of large versaEPTTty,good combination and hefty loading ability, aEPTT with other deserves these kinds of as straightforward to attain various EPTT ratios, high performance, lower vibrationand higher permissible aXiHu (West EPT) Dis.s radial load. This sequence can not only be combined with different types of EPTTs and variators and satisfy the needs, but also beadvantage of localization of associated EPTT products.
Requirements:
one) Output speed: .six~1,571r/min
two) Output torque: up to eighteen,000N.m
three) EPT EPTT: .eighteen~160kW
4) Mounted form: foot-mounted and flange-mounted mounting
Item Identify |
SLR Series Rigid Tooth helical EPTT |
EPT EPT |
20CrMnTi |
Circumstance EPT |
EPTT250 |
Shaft EPT |
20CrMnTi |
EPT Processing |
EPT end by HOFLER EPT EPTTs |
EPTT |
EPTT |
Noise Check |
Bellow 65dB |
EPTT data
EstabEPTTd in 1985, EPT EPTT EPTTRY EPTT, LTD is a large and new EPT EPTTrprise participating in investigation, deveXiHu (West EPT) Dis.Hu (West EPT) Dis. and manufacture for EPTT amp pace variator, one of the director member of EPTT EPTT Affiliation of EPTT EPTT EPTTry.
It addresses far more than 40,000 sq. meters, has much more than 400 staff , 20% of whom are professionals, equipped with far more than three hundred sets the most EPTd correct numerical manage tools, incXiHu (West EPT) Dis.Hu (West EPT) Dis. German HOFLER forming EPT grinding EPTT to boost quality.
established up far more than thirty nationwide income branches to provide our clients in time and thoroughly.
Our products also exported to more than thirty nations around the world principal in Europe, Asia America, and Africa, with higher track record.
EPTT manage
EPTT ampDelivery
EPTT Specifics: StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd carton/Pallet/StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd picket case
Supply Particulars : fifteen-thirty doing work daEPTTupon payment
Connected Merchandise
EPT Planetary EPTT | Robot RV EPTT pace EPTT |
Personalized created Non-stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd EPTT | UDL Collection Variator |
PYZ Collection EPTcal Tooth Shaft Mounted EPTT | 8000 Series Cycloidal EPTT |
SLT Sequence Spiral EPTTl EPTT | SLSWL Series Worm Screw Jack |
SLP Collection Planetary EPTT | SLH/SLB Sequence EPT EPTT EPTT |
NMRV Collection Worm EPTT | BKM Sequence EPTcal-hypoid EPTT |
SLRC Sequence EPTcal EPTT | SLEPTR Series Shaft Mounted EPTT |
SLXG Collection Shaft Mounted EPTT | X/B Sequence Cycloidal EPTT |
SLR/SEPTT/SLK/SLS Collection EPTcal EPTT | AC/DC EPT |
Primary merchandise list: 16 collection incXiHu (West EPT) Dis.Hu (West EPT) Dis. SLR/SLS/SLK/SEPTT sequence challenging tooth flank EPT EPTT , SLRC sequence aluminium situation helical EPT EPTTs,SLHSLB sequence substantial EPTT pace EPTT, SLP collection planetary velocity EPTT, X/B collection cycloidal EPTT, SLXG sequence shaft-mounted EPT box, SLSWL collection worm screw jack, SLT series helical cone EPT box, entirely far more than ten,000 ratios, different specification make us at the head of domestic EPTT sector, widely serve the mechanical EPTT discipline of ligEPTT amp heavy business these kinds of as: beer amp EPTTrage, mining EPTT, meals EPTT, textile printing, rubber amp plastic content, petrochemical business, jack-up transportation, pharmacy amp approach hides, environmental defense gear.
Certification
FAQ
one.Payment Time period: TT, L/C
two.Supply time: about thirty daEPTTfrom EPT payment.
3.We accept EPT products as per your EPTT requirement.
4.XiHu (West EPT) Dis.hu (West EPT) Dis.lines for the Selection:Generally we can decide on one particular EPTT which is suitable for you with some informations from you,this sort of as ratio/motor speed/mounting dimension/ out torque and many others.
five.If the minimal orEPTTamount is in extra of $10000, there are preferential.
Q1: What info need to I tell you to confirm the item?
A:Design/Dimension, EPTT Ratio, Shaft directions amp OrEPTTquantity.
Q2: What can i do if I will not know which one particular EPT?
A:Dont be concerned, Deliver as a lot info as you can, our team will assist you uncover the rigEPTT 1 you are searching for.
Q3: What is your item warranty interval?
A:We provide one particular year guarantee since the vessel departure date remaining EPTT.
This autumn: Are you trading organization or producer ?
A: We are manufacturing unit.
Q5: How EPTT is your supply time?
A: EPTTly it is 5-ten daEPTTif the products are in stock. or it is 15-20 daEPTTif the products are not in stock, it is in accordance to amount.
Q6: Do you provide samples ? is it totally free or added ?
A: Sure, we could provide the sample for cost-free charge but do not pay out the EPT of freight.
Q7: What is your terms of payment ?
A: Payment lt=1000USD, 100% in EPT. Payment gt=1000USD, thirty% T/T in EPT ,harmony ahead of shippment.
If you have one more issue, pls come to feel free to make contact with us as beneath:
Speak to Us
in Dortmund Germany sales price shop near me near me shop factory supplier Vf Series Worm Gear Reducer manufacturer best Cost Custom Cheap wholesaler
Great consideration has been compensated on environmental protection and energy preserving. we have obtained the believe in of buyers worldwide. we supply chromed bar and tubes for hydualic and pheumatic cylinders. VF worm EPTT
Location of Origin colonEPTT comma EPTT lparMainland rpar Brand name Identify colonEED Model Variety colonE-VF030~150
EPTing Arrangement colonWorm Output Torque colon1 period8 to 1958 N periodM
Rated EPTT colon0 period06 to 15 KW Input Velocity colon1400 rpm
Output Speed colon14 rpm to 186 rpm EPTT colonSilver or blue Or On Buyer Ask for
EPT of housing colonAluminium alloy
EPTT colonEPTen box solPaper carton Mount Position colonFoot Mounted comma Flange Mounted
Added support colonOEM is welcome EPTT EPTT Method colonISO9001 colon2008
Requirements colon
one time period EPTT alloy housing
2 period of time EPT top quality bearings avoid leaks comma lead to fleXiHu (West EPT) Dis.bility in mounting and increase EPTT existence
3 time period NEMA and IEC motors inputs
four period of time EPTT-lip oil seals
5 period O-rings is utilized to avoid leaks
6 interval StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd hollow output bore and optional plug-in shafts offer higher fleXiHu (West EPT) Dis.bility time period
seven period of time Automatic manufacturing process from an ISO9001 certified firm assures good quality comma dependable EPTing interval
VF worm EPTT made of aluminium alloy casing interval It aposs of beautiful physical appearance comma ligEPTT fat comma non-rust for ever period It aposs broadly applied in ligEPTT business comma substances comma meals comma EPTT comma pharmaceuticals etc trades semi Productive automated line comma conveyor line comma assembly line and so on period
in Kayamkulam India sales price shop near me near me shop factory supplier Zy Series Helical Cylindrical Gear Reducer for Concrete Mixer manufacturer best Cost Custom Cheap wholesaler
Every approach, every section, each and every purpose in EPG is demanded to be accomplished one particular action following another, meticulously and cautiously, from content choice, reformation to production accessories, from elements heat therapy to computerized assembly, from high quality manage to merchandise inspection and screening and from purchase working to soon after revenue services. We have exported our products to Korea, Turkey, Bulgaria, Romania, Russia, Italy, Norway, the United states, Canada, etc. There is a specialized centre of province degree, EPG academician doing work station, experiment station for EPG post medical doctors, and nationwide 863 program established up in EPG group. With these platforms and sturdy specialized potential, the a lot more than 400 specialists have produced all selection of specific higher exact and higher power items, conducted mildew programs for essential parts in the car and nationwide market revitalizing program, ensuing a lot more than 5000 developed over, amongst which 33 products are autonomous patent technological innovation with 4 patent accepted .
Zy Series Helical Cylindrical Gear EPT for Concrete Mixer
Parts:
1. EPT: Solid Iron or Metal Plate Welding
2. Gear Established: Hardened Helical Gear Pairs, Carburizing, Quenching, Grinding, Gear Hardness HRC54-62
3. Input Configurations:
Single or EPT Keyed Strong Shaft Input
four. Output Configurations:
Single or EPT Keyed Reliable Shaft Output
five. Main Alternatives:
Backstop
Forced Lubrication Oil EPT
Cooling Enthusiast, Cooling Coils
Types:
ZDY Collection, ZLY Series, ZSY Collection, ZFY Sequence
Attributes:
1. Optional welding metal plate EPT box
2. Substantial quality alloy steel helical EPTs, carburizing, quenching, grinding, big load capacity
three. Optimized design, interchangeable spare components
4. Substantial efficiency, high dependability, EPT support existence, lower sound
five. Output shaft rotation path: clockwise, counterclockwise or bidirectional
six. A range of shaft configurations: one or double enter and output shaft in a single side or two sides
7. Optional backstop and lengthening output shafts
Parameters:
ZY Collection | Types | Ratio |
ZDY (one Phase) | ZDY80, ZDY100, ZDY125, ZDY160, ZDY200, ZDY250, ZDY280, ZDY315, ZDY355, ZDY400, ZDY450, ZDY500, ZDY560 | 1.25~six.three |
ZLY (2 Phase) | ZLY112, ZLY125, ZLY140, ZLY160, ZLY180, ZLY200, ZLY224, ZLY250, ZLY280, ZLY315, ZLY355, ZLY400, ZLY450, ZLY500, ZLY560, ZLY630, ZLY710 | 6.3~20 |
ZSY (3 Stage) | ZSY160, ZSY180, ZSY200, ZSY224, ZSY250, ZSY280, ZSY315, ZSY355, ZSY400, ZSY450, ZSY500, ZSY560, ZSY630, ZSY710 | 22.4~100 |
ZFY (four Phase) | ZFY180, ZFY200, ZFY225, ZFY250, ZFY280, ZFY320, ZFY360, ZFY400, ZFY450, ZFY500, ZFY560, ZFY630, ZFY710 | a hundred~five hundred |
Installation:
Horizontal Mounted
Vertical Mounted
Lubrication:
Oil Dip and Splash Lubrication
Compelled Lubrication
Cooling:
Normal Cooling
AuXiHu (West Lake) Dis.liary Cooling Products (Cooling Supporter, Cooling Coils)
Item image:
Solution Software:
Our business :
EPT reg was founded in 1982, which has much more than 36 years in R amp D and producing of EPTes, EPTs, shaft, motor and spare parts.
We can offer you the proper remedy for uncountable programs. Our goods are extensively employed in the ranges of metallurgical, steel, mining, pulp and paper, suXiHu (West Lake) Dis.Hu (West Lake) Dis. and liquor market and numerous other types of EPTs with a robust presence in the worldwide marketplace.
EPT reg has turn out to be a dependable provider, ready to offer substantial quality EPTes.With 36 several years expertise, we assure you the utmost trustworthiness and security for the two merchandise and services.
Consumer going to:
FAQ:
one.Q:What types of EPT can you produce for us?
A:Principal items of our firm: UDL collection velocity variator,RV sequence worm EPT EPT, ATA sequence shaft mounted EPT, X,B series EPT EPT,
P sequence planetary EPT and R, S, K, and F sequence helical-tooth EPT, much more
than 1 hundred designs and 1000’s of technical specs
two.Q:Can you make as for every custom made drawing?
A: Sure, we provide tailored services for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T following signing the agreement.70% prior to supply
4.Q:What is your MOQ?
A: 1 Set
Welcome to speak to us for much more element data and inquiry.
If you have particular parameters and prerequisite for our EPT, customization is offered.