Tag Archives: servo reducer

China wholesaler High Precision Low Backlash Spur Helical Gear Planetary Reducer Gearbox for Servo Motor Steeping Motor efficiency of planetary gearbox

Product Description

Product name	Precision Planetary Reducer
Model No.	AB42-AB220
Layout form	Planetary structure
Speed ratio	3-512
Output torque	20-1500N.M
Power	50W~30KW
Input speed	0~4000RPM
Output speed	0~1300RPM
Output type	Shaft type
Installation	Flange mounting

Product Description

Precision planetary gear reducer is another name for planetary gear reducer in the industry. Its main transmission structure is planetary gear, sun gear and inner gear ring.

Compared with other gear reducers, precision planetary gear reducers have the characteristics of high rigidity, high precision (single stage can achieve less than 1 point), high transmission efficiency (single stage can achieve 97% – 98%), high torque/volume ratio, lifelong maintenance-free, etc. Most of them are installed on stepper motor and servo motor to reduce speed, improve torque and match inertia.

Company Profile

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Planetary
Step:	Single-Step
Type:	Gear Reducer

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Request Sample

planetarygearbox

What is a Planetary Gearbox?

A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:

planetary gearboxes

If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.

planetary gearboxes with output shaft

The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetarygearbox

planetary gearboxes with integer number of teeth

When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.

China wholesaler High Precision Low Backlash Spur Helical Gear Planetary Reducer Gearbox for Servo Motor Steeping Motor efficiency of planetary gearbox
editor by Dream 2024-04-24

China best Desboer ND064 Series Ratio 4-10 Safe and Reliable Performance Vertical Type Single Segment Planetary Speed Reducer Gearbox for Servo Moter planetary gearbox manufacturers

Product Description

The ND064 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: ND064 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High load
ultra-precision
Small size

Detailed Photos

Product Parameters

Segment number	Single segment
Ratio	i	4	5	7	10


Rated output torque	Nm	45	55	45	35
Emergency stop torque	Nm	Three times of Maximum Output Torque
Rated input speed	Rpm	5000
Max input speed	Rpm	10000
Ultraprecise backlash	arcmin	/
Precision backlash	arcmin	≤3
Standard backlash	arcmin	≤5
Torsional rigidity	Nm/arcmin	13
Max.bending moment	Nm	125
Max.axial force	N	1050
Service life	hr	30000(15000 under continuous operation)
Efficiency	%	≥97%
Weight	kg	1,2
Operating Temperature	ºC	-10ºC~+90ºC
Lubrication		Synthetic grease
Protection class		IP64
Mounting Position		All directions
Noise level(N1=3000rpm,non-loaded)	dB(A)	≤58
Rotary inertia	Kg·cm²	0.13

Applicable Industries

Packaging Machinery Mechanical Hand Textile Machinery

Non Standard automation Machine Tool Printing Equipment

Certifications

Company Profile

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function:	Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Plantery Type
Hardness:	Hardened Tooth Surface
Installation:	All Directions
Step:	Single-Step

Customization:	Available \| Customized Request

planetarygearbox

How to Select a Planetary Gearbox for Your Applications

You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.

CZPT gearbox

An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.

CZPT

A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
planetarygearbox

CZPT

The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.

CZPT

With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
planetarygearbox

CZPT’s

If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.

China best Desboer ND064 Series Ratio 4-10 Safe and Reliable Performance Vertical Type Single Segment Planetary Speed Reducer Gearbox for Servo Moter planetary gearbox manufacturers
editor by Dream 2024-04-22

China manufacturer High Precision Low Backlash Helical Gear Planetary Reducer Gearbox for Servo Motor Pls/Ab/Nb planetary gearbox definition

Product Description

Product Parameters

Product type		PLS60	PLS90	PLS115	PLS142	Reduction rqatio	Number of stage
Rated output torque	N.M	30	75	150	400	3	1
		40	100	200	560	4
		50	110	210	700	5
		37	62	148	450	8
		27	45	125	305	10
		77	120	260	910	12	2
		68	110	210	780	15
		77	120	260	910	16
		77	110	260	910	20
		68	110	210	780	25
		77	120	260	910	32
		68	110	210	780	40
		37	62	148	450	64
		27	45	125	305	100
Life	Hour	30,000
Instant stop torque	N.M	Two times of rated output torque

Product type		PLS60	PLS90	PLS115	PLS142		Number of stage
max radial torque		3000	3900	4300	8200	N
max axial torque		6000	9000	12000	19000	N
Fullload efficiency		98				%	1
Fullload efficiency		95				%	2
weight		3.0	4.3	9.0	15.4	kg	1
weight		3.8	5.7	11.6	18.5	kg	2
operating temperature		-25ºC~+90ºC				ºC
IP		lp65
Lubirication type		Lifetime lubrication
Mounting type		Any
The max radial and axial torque work in the location of the center of output shaft when the out speed is 100RPM.

Detailed Photos

Application

Company Profile

Certifications

Packaging & Shipping

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Planetary
Step:	Single-Step
Type:	Gear Reducer

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Request Sample

planetarygearbox

How to Select a Planetary Gearbox for Your Applications

CZPT gearbox

CZPT

CZPT’s

China manufacturer High Precision Low Backlash Helical Gear Planetary Reducer Gearbox for Servo Motor Pls/Ab/Nb planetary gearbox definition
editor by CX 2024-04-12

China OEM 6000rpm High Precision 1500W Servo Motor Planetary Reducer Gear Box best automatic gearbox

Product Description

6000rpm High Qualitry 1500W Servo Motor Planetary Reducer Gear Box

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product Parameters

Characteristics:

1.Spiral bevel gear reversing mechanism to realize right angle steering output;
2.The installation distance of spiral bevel gear pair is adjustable and the working sound is lower;
3.Grinding bevel gear can be selected,and the working sound is more stable and quiet;
4.Integrated structure,high precision,high rigidity;
5.Double support case planet carrier structure,high reliable,suitable for high-speed frequent and reverse rotation;
6.With axial clearance adjustment function;
7.Collet type locking design,higher coaxiality of motor installtion;
8.Helical gear transmission ,low backlash,more accurate positioning;
9.Size range:60-120mm;
10.Ratio range:3-100;
11.Precision range:3-5arcmin (P1);5-8arcmin (P2)

Specifications				PXR42	PXR60	PXR90	PXR120
Technal Parameters				PXR42	PXR60	PXR90	PXR120
Max. Torque			Nm	1.5times rated torque
Emergency Stop Torque			Nm	2.5times rated torque
Max. Radial Load			N	780	1530	3300	6700
Max. Axial Load			N	390	600	1500	3000
Torsional Rigidity			Nm/arcmin	2.5	6	12	23
Max.Input Speed			rpm	8000	8000	6000	6000
Rated Input Speed			rpm	4000	4000	3000	3000
Noise			dB	≤56	≤64	≤66	≤66
Average Life Time			h	20000
Efficiency Of Full Load			%	L1≥95% L2≥90%
Return Backlash	P1	L1	arcmin	≤3	≤5	≤5	≤5
	P1	L2	arcmin	≤5	≤7	≤7	≤7
	P2	L1	arcmin	≤5	≤8	≤8	≤8
	P2	L2	arcmin	≤7	≤10	≤10	≤10
Moment Of Inertia Table	L1	3	Kg*cm2	/	0.4	2.28	6.87
		4	Kg*cm2	0.12	0.4	2.28	6.87
		5	Kg*cm2	0.09	0.4	2.28	6.87
		7	Kg*cm2	0.09	0.4	2.28	6.87
		8	Kg*cm2	/	0.4	1.45	4.76
		10	Kg*cm2	0.09	0.3	1.45	4.76
		14	Kg*cm2	/	0.4	2.28	6.87
		20	Kg*cm2	/	0.4	2.28	6.87
	L2	25	Kg*cm2	0.09	0.4	2.28	6.87
		30	Kg*cm2	/	0.4	2.28	6.87
		35	Kg*cm2	0.09	0.4	2.28	6.87
		40	Kg*cm2	0.09	0.4	2.28	6.87
		50	Kg*cm2	0.09	0.3	1.45	4.76
		70	Kg*cm2	0.09	0.3	1.45	4.76
		100	Kg*cm2	0.07	0.3	1.45	4.76
Technical Parameter	Level	Ratio		PXR42	PXR60	PXR90	PXR120
Rated Torque	L1	3	Nm	/	40	105	165
		4	Nm	17	45	130	230
		5	Nm	15	45	130	230
		7	Nm	12	45	100	220
		8	Nm	/	45	90	200
		10	Nm	10	45	130	230
		14	Nm	/	45	100	220
		20	Nm	/	30	75	175
	L2	25	Nm	15	45	130	230
		30	Nm	/	40	105	165
		35	Nm	15	45	130	230
		40	Nm	17	45	130	230
		50	Nm	15	45	130	230
		70	Nm	12	45	130	230
		100	Nm	15	46	130	230
Degree Of Protection				IP65
Operation Temprature			ºC	– 10ºC to -90ºC
Weight	L1		kg	0.7	2.05	6.45	13.7
Weight	L2		kg	0.9	3.15	8.8	17.2

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

Application:	Machine Tool
Speed:	Low Speed
Function:	Driving
Casing Protection:	Closed Type
Starting Mode:	Direct on-line Starting
Certification:	ISO9001

Samples:	US$ 736/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

planetary gearbox

Smooth and Controlled Movement in Industrial Robots with Planetary Gearboxes

Planetary gearboxes play a crucial role in ensuring smooth and controlled movement in industrial robots, enhancing their precision and performance:

Reduced Backlash: Planetary gearboxes are designed to minimize backlash, which is the amount of play or free movement between gear teeth. This reduction in backlash results in precise and accurate motion control, allowing industrial robots to achieve precise positioning and repeatability.

High Gear Reduction Ratios: Planetary gearboxes offer high gear reduction ratios, allowing the robot’s motor to output higher torque while maintaining lower speed. This capability enables robots to handle heavy loads and perform tasks that require fine adjustments and delicate movements.

Compact Design: The compact and lightweight design of planetary gearboxes allows for their integration into the limited space of industrial robot joints and actuators. This compactness is crucial for maintaining the overall efficiency and agility of the robot’s movements.

Multi-Speed Capabilities: Planetary gearboxes can be designed with multiple gear stages, allowing industrial robots to operate at different speeds as needed for various tasks. This flexibility in speed selection enhances the robot’s versatility in performing tasks of varying complexities.

High Efficiency: Planetary gearboxes are known for their high efficiency, which translates to minimal energy loss during gear transmission. This efficiency ensures that the robot’s movements are smooth and consistent while optimizing energy consumption.

Torque Distribution: The arrangement of planetary gears allows for efficient distribution of torque across multiple gear stages. This feature ensures that the robot’s joints and actuators receive the appropriate amount of torque for controlled movement, even when handling varying loads.

Seamless Integration: Planetary gearboxes are designed to be easily integrated with servo motors and other robotic components. This seamless integration ensures that the gearbox’s performance is harmoniously aligned with the overall robotic system.

Precision and Accuracy: By providing precise gear reduction and motion control, planetary gearboxes enable industrial robots to perform tasks that demand high levels of precision and accuracy, such as assembly, welding, painting, and intricate material handling.

Reduced Vibrations: The reduced backlash and smooth gear engagement in planetary gearboxes contribute to minimized vibrations during robot operation. This results in quieter and more stable robot movements, further enhancing their performance and user experience.

Dynamic Load Handling: Planetary gearboxes can handle dynamic loads that may change during robot operation. Their ability to manage varying loads while maintaining controlled movement is essential for safe and reliable robot performance.

In summary, planetary gearboxes ensure smooth and controlled movement in industrial robots by minimizing backlash, offering high gear reduction ratios, providing a compact design, enabling multi-speed capabilities, maintaining high efficiency, distributing torque effectively, seamlessly integrating with robotic systems, enhancing precision and accuracy, reducing vibrations, and enabling dynamic load handling. These features collectively contribute to the precise and optimized motion of industrial robots in various applications and industries.

planetary gearbox

The Role of Lubrication and Cooling in Maintaining Planetary Gearbox Performance

Lubrication and cooling are essential factors in ensuring the optimal performance and longevity of planetary gearboxes. Here’s how they play a crucial role:

Lubrication: Proper lubrication is vital for reducing friction and wear between gear teeth and other moving components within the gearbox. It forms a protective layer that prevents metal-to-metal contact and minimizes heat generation. The lubricant also helps dissipate heat and contaminants, ensuring a smoother and quieter operation.

Using the right type of lubricant and maintaining the proper lubrication level are essential. Over time, lubricants may degrade due to factors like temperature, load, and operating conditions. Regular lubricant analysis and replacement help maintain optimal gearbox performance.

Cooling: Planetary gearboxes can generate significant heat during operation due to friction and power transmission. Excessive heat can lead to lubricant breakdown, reduced efficiency, and premature wear. Cooling mechanisms, such as cooling fans, fins, or external cooling systems, help dissipate heat and maintain a stable operating temperature.

Efficient cooling prevents overheating and ensures consistent lubricant properties, extending the life of the gearbox components. It’s particularly important in applications with high-speed or high-torque requirements.

Overall, proper lubrication and cooling practices are essential to prevent excessive wear, maintain efficient power transmission, and prolong the service life of planetary gearboxes. Regular maintenance and monitoring of lubrication quality and cooling effectiveness are key to ensuring the continued performance of these gearboxes.

planetary gearbox

Examples of High Torque and Compact Design Applications for Planetary Gearboxes

Planetary gearboxes excel in applications where high torque output and a compact design are essential. Here are some scenarios where these characteristics are crucial:

Automotive Transmissions: In modern vehicles, planetary gearboxes are used in automatic transmissions to efficiently transmit engine power to the wheels. The compact size of planetary gearboxes allows for integration within the limited space of a vehicle’s transmission housing.
Robotics: Planetary gearboxes are utilized in robotic arms and joints, where compactness is essential to maintain the robot’s overall size while providing the necessary torque for precise and controlled movement.
Conveyor Systems: Conveyor belts in industries like material handling and manufacturing often require high torque to move heavy loads. The compact design of planetary gearboxes allows them to be integrated into the conveyor system’s framework.
Wind Turbines: Wind turbine applications demand high torque to convert low wind speeds into sufficient rotational force for power generation. The compact design of planetary gearboxes helps optimize space within the turbine’s nacelle.
Construction Machinery: Heavy equipment used in construction, such as excavators and loaders, rely on planetary gearboxes to provide the necessary torque for digging and lifting operations without adding excessive weight to the machinery.
Marine Propulsion: Planetary gearboxes play a crucial role in marine propulsion systems by efficiently transmitting high torque from the engine to the propeller shaft. The compact design is particularly important in the limited space of a ship’s engine room.

These examples highlight the significance of planetary gearboxes in applications where both high torque output and a compact footprint are vital considerations. Their ability to deliver efficient torque conversion within a small space makes them well-suited for a wide range of industries and machinery.

China OEM 6000rpm High Precision 1500W Servo Motor Planetary Reducer Gear Box best automatic gearbox
editor by CX 2023-12-04

China best CZPT High Precision Planetary Speed Reducer 4000 Rpm Servo Motor Planetary Gearbox comer gearbox

Product Description

Aokman High Precision Planetary Speed Reducer 4000 rpm servo motor planetary gearbox

Components:
1. Gearbox Housing & Flange: Aluminum-alloy Die Casting ADC12
2. Gear set: Precision Planetary Gear Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Surface Hardness HRC58~62, Inner Hardness HRC33~40
3. Input Configurations: Keyed Hollow Shaft with Motor Adaptor
4. Output Configurations: Keyed CZPT Shaft Output
keyless Solid Shaft Output
5. Applicable Motors:
Servo Motors, Stepper Motors

Features:
1. AOKMAN high precision planetary gearboxes including a full series of inline(linear) and right angle precision planetary gearboxes
2. High precision, high dynamic, low backlash
3. Up to 3 optional backlash: Ultra Precision Backlash, High Precision Backlash, Standard Backlash
4. Superior performance for precision industrial automation and servo applications

series	Stage	Models	Ratio	Rated Torque	Rated input Speed	Max input Speed	Backlash	Efficiency
PPG(Linear)	1	PPG040	3,4,5,7,8,10	9N.m~423N.m	25,003,000,360,040,000,000	3600	≤10 arcmin	≥97%
		PPG060				4800
		PPG080				6000
		PPG120				8000
		PPG160
	2	PPG040	12,15,20,25,30,35,40,50,70,100	9N.m~423N.m	25,003,000,360,040,000,000	3600,	≤15 arcmin	≥94%
		PPG060				4800
		PPG080				6000
		PPG120				8000
		PPG160

1.More than 35 years experience in R&D and manufacturing, export gear motors & industrial gearboxes.
2. Standardization of the gearbox series
3. Strong design capability for large power & customized gearboxes.
4. High quality gearboxes and proven solutions provider.
5. Strict quality control process, stable quality.
6. Less than 2% of the quality complaints.
7. Modular design, short delivery time.
8. Quick response & professional services

AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.

Application:	Motor, Machinery, Industry
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Layout:	Coaxial
Gear Shape:	Bevel Gear
Step:	Single-Step

Customization:	Available \| Customized Request

planetary gearbox

Concept of Coaxial and Parallel Shaft Arrangements in Planetary Gearboxes

In planetary gearboxes, the arrangement of shafts plays a crucial role in determining the gearbox’s overall structure and functionality. The two common shaft arrangements are coaxial and parallel configurations:

Coaxial Shaft Arrangement: In a coaxial arrangement, the input shaft and output shaft are positioned along the same axis, resulting in a compact and streamlined design. The planetary gears and other components are aligned concentrically around the central axis, allowing for efficient power transmission and reduced space requirements. Coaxial planetary gearboxes are commonly used in applications where space is limited, and a compact form factor is essential. They are often employed in robotics, automotive systems, and aerospace mechanisms.

Parallel Shaft Arrangement: In a parallel arrangement, the input and output shafts are positioned parallel to each other but on different axes. The planetary gears are aligned in a way that allows the power to be transmitted from the input shaft to the output shaft via a combination of meshing gears. This arrangement allows for a larger gear diameter and higher torque transmission capabilities. Parallel planetary gearboxes are often used in applications requiring high torque and heavy-duty performance, such as industrial machinery, construction equipment, and material handling systems.

The choice between coaxial and parallel shaft arrangements depends on the specific requirements of the application. Coaxial configurations are favored for compactness and efficient power transmission, while parallel configurations excel in handling higher torque and heavy loads. Both arrangements offer distinct advantages and are chosen based on factors like available space, torque demands, load characteristics, and overall system design.

planetary gearbox

Signs of Wear or Damage in Planetary Gearboxes and Recommended Service

Planetary gearboxes, like any mechanical component, can exhibit signs of wear or damage over time. Recognizing these signs is crucial for timely maintenance to prevent further issues. Here are some common signs of wear or damage in planetary gearboxes:

1. Unusual Noise: Excessive noise, grinding, or whining sounds during operation can indicate worn or misaligned gear teeth. Unusual noise is often a clear indicator that something is wrong within the gearbox.

2. Increased Vibration: Excessive vibration or shaking during operation can result from misalignment, damaged bearings, or worn gears. Vibration can lead to further damage if not addressed promptly.

3. Gear Tooth Wear: Inspect gear teeth for signs of wear, pitting, or chipping. These issues can result from improper lubrication, overload, or other operational factors. Damaged gear teeth can affect the gearbox’s efficiency and performance.

4. Oil Leakage: Leakage of gearbox oil or lubricant can indicate a faulty seal or gasket. Oil leakage not only leads to reduced lubrication but can also cause environmental contamination and further damage to the gearbox components.

5. Temperature Increase: A significant rise in operating temperature can suggest increased friction due to wear or inadequate lubrication. Monitoring temperature changes can help identify potential issues early.

6. Reduced Efficiency: If you notice a decrease in performance, such as decreased torque output or inconsistent speed, it could indicate internal damage to the gearbox components.

7. Abnormal Gear Ratios: If the output speed or torque does not match the expected gear ratio, it could be due to gear wear, misalignment, or other issues affecting the gear engagement.

8. Frequent Maintenance Intervals: If you find that you need to service the gearbox more frequently than usual, it could be a sign that the gearbox is experiencing excessive wear or damage.

When to Service: If any of the above signs are observed, it’s important to address them promptly. Regular maintenance checks are also recommended to detect potential issues early and prevent more significant problems. Scheduled maintenance should include inspections, lubrication checks, and replacement of worn or damaged components.

It’s advisable to consult the gearbox manufacturer’s guidelines for recommended service intervals and practices. Regular maintenance can extend the lifespan of the planetary gearbox and ensure it continues to operate efficiently and reliably.

planetary gearbox

Challenges and Solutions for Managing Power Transmission Efficiency in Planetary Gearboxes

Managing power transmission efficiency in planetary gearboxes is crucial to ensure optimal performance and minimize energy losses. Several challenges and solutions are involved in maintaining high efficiency:

1. Gear Meshing Efficiency: The interaction between gears can lead to energy losses due to friction and meshing misalignment. To address this, manufacturers use precision manufacturing techniques to ensure accurate gear meshing and reduce friction. High-quality materials and surface treatments are also employed to minimize wear and friction.

2. Lubrication: Proper lubrication is essential to reduce friction and wear between gear surfaces. Using high-quality lubricants with the appropriate viscosity and additives can enhance power transmission efficiency. Regular maintenance and monitoring of lubrication levels are vital to prevent efficiency losses.

3. Bearing Efficiency: Bearings support the rotating elements of the gearbox and can contribute to energy losses if not properly designed or maintained. Choosing high-quality bearings and ensuring proper alignment and lubrication can mitigate efficiency losses in this area.

4. Bearing Preload: Incorrect bearing preload can lead to increased friction and efficiency losses. Precision assembly and proper adjustment of bearing preload are necessary to optimize power transmission efficiency.

5. Mechanical Losses: Various mechanical losses, such as windage and churning losses, can occur in planetary gearboxes. Designing gearboxes with streamlined shapes and efficient ventilation systems can reduce these losses and enhance overall efficiency.

6. Material Selection: Choosing appropriate materials with high strength and minimal wear characteristics is essential for reducing power losses due to material deformation and wear. Advanced materials and surface coatings can be employed to enhance efficiency.

7. Noise and Vibration: Excessive noise and vibration can indicate energy losses in the form of mechanical inefficiencies. Proper design and precise manufacturing techniques can help minimize noise and vibration, indicating better power transmission efficiency.

8. Efficiency Monitoring: Regular efficiency monitoring through testing and analysis allows engineers to identify potential issues and optimize gearbox performance. This proactive approach ensures that any efficiency losses are promptly addressed.

By addressing these challenges through careful design, material selection, manufacturing techniques, lubrication, and maintenance, engineers can manage power transmission efficiency in planetary gearboxes and achieve high-performance power transmission systems.

China best CZPT High Precision Planetary Speed Reducer 4000 Rpm Servo Motor Planetary Gearbox comer gearbox
editor by CX 2023-09-15

China Hot selling Right Angle Commutator Angle Reducer Spiral Bevel Gear Shaft Hole Output with Servo Motor Gearbox with high quality

Product Description

LANETX planetary reducer
Advantage:Pratt commutator is characterized by maintenance free, low noise, small volume, large torque, high precision, long service life, low back clearance, etc

Model	Unit	AT042A	AT060A	AT085A	AT110A	Ratios	Steges
Rated output torque	Nm		19.0	50.0	160.0	1	1-stages
		4.5	25.0	60.0	140.0	2
		6.0	16.5	60.0		3
		4.0	12.0	40.0		5
		4.7	26.0	60.0	140.0	6	2-stages
		4.9	27.0	63.0	148.0	8
		5.1	28.0	66.0	155.0	10
		5.3	29.0	68.0	160.0	14
		5.5	30.0	72.0	165.0	20
Fault stop torque	Nm	32*Nominal torqute
Backlash	arcmin	≤2	≤2	≤2	≤3	P1	1-stages
		≤6	≤6	≤6	≤7	P2	1-stages
		≤5	≤5	≤5	≤6	P1	2-stages
		≤12	≤12	≤12	≤14	P2	2-stages
Rated input speed	rpm	3000	3000	3000	2500
Maximum input speed	rpm	6000	6000	6000	5000
Noise	dB	≤60	≤62	≤65	≤68

Backlash	arcmin	<2	<2	<2	<2	P1	1-stages
		<6	<6	<6	<6	P2	1-stages
		<5	<5	<5	<5	P1	2-stages
		<12	<12	<12	<12	P2	2-stages

How do we know the product quality?

A1.We suggest you order samples. In addition, you can send an email to us for detailed photos to check if you can’t get enough information in the product page
2.Is this your final price? Can I have a discount?A2.Our price is ex factory.
A2.If you want a large quantity, we can give you a discount
3.Can we visit your factory?
A3.Yes, a warm welcome. Floor 3, Building 1, No. 12, Xihu (West Lake) Dis. Road, Wanjiang District, HangZhou City, Guangd

Product live shot

Essential details
Warranty:1 year, 1 Year
Applicable Industries:Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Retail, Construction works , packaging machine, automation line, equipment
Weight (KG):5
Customized support:OEM, ODM, OBM
Place of Origin:Xihu (West Lake) Dis. guan, China
Brand Name:SAIYA
Gearing Arrangement:
Output Torque:16.5-720 N.M
Input Speed:3000
Output Speed:4200RPM-7000RPM
Product name:Planetary Gearbox
Color:Silver and gold
Quality:High Level
Usage:Industrial Robot
Brand:PLANETX
Material:Metal
Noise:≤58-≤65
Lifetimes:20000h
Minimum operating temperature:-25ºC
Maximum operating temperature:+90ºC
Degree of protection:IP65
Lubrication method:Long term lubrication
Installation method:Any

Q: How to get a quick quote
A: Please provide the following information when contacting us

Motor brand
Motor model
Motor dimension drawing
What is the gear ratio

Q: How long is your delivery date
A: We all install it now, but it takes 3-5 days if it is not non-standard. Non standard 10-15 days, depending on the specific situation
Q:Do you provide samples, free or extra
A: A: You can reserve 1 first, and purchase it on demand

Application:	Machinery
Hardness:	Hardened Tooth Surface
Installation:	Any
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	One

Customization:	Available \| Customized Request

planetary gearbox

Considerations for Selecting Planetary Gearboxes for Aerospace and Satellite Applications

Selecting planetary gearboxes for aerospace and satellite applications requires careful consideration due to the unique demands of these industries:

Weight and Size: Aerospace and satellite systems demand lightweight and compact components. Planetary gearboxes with high power density and lightweight materials are preferred to minimize the overall weight and size of the equipment.
Reliability: Aerospace missions involve critical operations where component failure is not an option. Planetary gearboxes with a proven track record of reliability and durability are essential to ensure mission success.
High Efficiency: Efficiency is crucial in aerospace applications to optimize power usage and extend the operational life of satellites. Planetary gearboxes with high efficiency ratings contribute to energy conservation.
Extreme Environments: Aerospace and satellite systems are exposed to harsh conditions such as vacuum, extreme temperatures, and radiation. Planetary gearboxes need to be designed and tested to withstand these conditions without compromising performance.
Precision and Accuracy: Many aerospace operations require precise positioning and accurate control. Planetary gearboxes with minimal backlash and high precision gear meshing contribute to accurate movements.
Lubrication: Lubrication plays a vital role in aerospace gearboxes to ensure smooth operation and prevent wear. Gearboxes with efficient lubrication systems or self-lubricating materials are favored.
Redundancy and Fail-Safe: Some aerospace systems incorporate redundancy to ensure mission success even in case of component failure. Planetary gearboxes with built-in redundancy or fail-safe mechanisms enhance system reliability.
Integration: Planetary gearboxes need to be seamlessly integrated into the overall design of aerospace and satellite systems. Customization options and compatibility with other components are important factors.

Overall, selecting planetary gearboxes for aerospace and satellite applications involves a comprehensive evaluation of factors related to weight, reliability, efficiency, durability, environmental resistance, precision, and integration to meet the unique demands of these industries.

planetary gearbox

Enhancing Wind Turbine System Performance with Planetary Gearboxes

Planetary gearboxes play a crucial role in enhancing the performance and efficiency of wind turbine systems. Here’s how they contribute:

1. Speed Conversion: Wind turbines operate optimally at specific rotational speeds to generate electricity efficiently. Planetary gearboxes allow for speed conversion between the low rotational speed of the wind turbine rotor and the higher speed required by the generator. This speed adaptation ensures the generator operates at its peak efficiency, resulting in maximum power generation.

2. Torque Amplification: Wind turbine blades may experience varying wind speeds, which result in fluctuating torque loads. Planetary gearboxes can amplify the torque generated by the rotor blades before transmitting it to the generator. This torque multiplication helps maintain stable generator operation even during wind speed variations, improving overall energy production.

3. Compact Design: Wind turbines are often installed in locations with limited space, such as offshore platforms or densely populated areas. Planetary gearboxes offer a compact design, allowing for efficient power transmission within a small footprint. This compactness is vital for accommodating gearboxes in the limited nacelle space of the wind turbine.

4. Load Distribution: Wind turbines are subjected to varying wind conditions, including gusts and turbulence. Planetary gearboxes distribute the load evenly among multiple planet gears, reducing stress and wear on individual components. This balanced load distribution improves gearbox durability and reliability.

5. Efficiency Optimization: Planetary gearboxes are known for their high efficiency due to their parallel axis arrangement and multiple gear stages. The efficient power transmission minimizes energy losses within the gearbox, resulting in more power being converted from wind energy to electricity.

6. Maintenance and Reliability: The robust construction of planetary gearboxes contributes to their durability and longevity. Wind turbines often operate in challenging environments, and the reliability of the gearbox is crucial for minimizing maintenance and downtime. Planetary gearboxes’ low maintenance requirements and ability to handle varying loads contribute to the overall reliability of wind turbine systems.

7. Variable Speed Control: Some wind turbines use variable-speed operation to optimize power generation across a range of wind speeds. Planetary gearboxes can facilitate variable speed control by adjusting the gear ratio to match the wind conditions. This flexibility improves energy capture and reduces stress on turbine components.

8. Adaptation to Turbine Size: Planetary gearboxes are available in various sizes and gear ratios, making them adaptable to different turbine sizes and power outputs. This versatility allows wind turbine manufacturers to select gearboxes that align with specific project requirements.

Overall, planetary gearboxes play a pivotal role in optimizing the performance, efficiency, and reliability of wind turbine systems. Their ability to convert speed, amplify torque, and distribute loads makes them a key component in harnessing wind energy for clean and sustainable electricity generation.

planetary gearbox

Design Principles and Functions of Planetary Gearboxes

Planetary gearboxes, also known as epicyclic gearboxes, are a type of gearbox that consists of one or more planet gears that revolve around a central sun gear, all contained within an outer ring gear. The design principles and functions of planetary gearboxes are based on this unique arrangement:

Sun Gear: The sun gear is positioned at the center and is connected to the input shaft. It transmits power from the input source to the planetary gears.
Planet Gears: Planet gears are small gears that rotate around the sun gear. They are typically mounted on a carrier, which is connected to the output shaft. The interaction between the planet gears and the sun gear creates both speed reduction and torque amplification.
Ring Gear: The outer ring gear is stationary and surrounds the planet gears. The teeth of the planet gears mesh with the teeth of the ring gear. The ring gear serves as the housing for the planet gears and provides a fixed outer reference point.
Function: Planetary gearboxes offer various gear reduction ratios by altering the arrangement of the input, output, and planet gears. Depending on the configuration, the sun gear, planet gears, or ring gear can serve as the input, output, or stationary element. This flexibility allows planetary gearboxes to achieve different torque and speed combinations.
Gear Reduction: In a planetary gearbox, the planet gears rotate while also revolving around the sun gear. This double motion creates multiple gear meshing points, distributing the load and enhancing torque transmission. The output shaft, connected to the planet carrier, rotates at a lower speed and higher torque than the input shaft.
Torque Amplification: Due to the multiple points of contact between the planet gears and the sun gear, planetary gearboxes can achieve torque amplification. The arrangement of gears allows for load sharing and distribution, leading to efficient torque transmission.
Compact Size: The compact design of planetary gearboxes, achieved by stacking the gears concentrically, makes them suitable for applications where space is limited.
Multiple Stages: Planetary gearboxes can be designed with multiple stages, where the output of one stage becomes the input of the next. This arrangement allows for high gear reduction ratios while maintaining a compact size.
Controlled Motion: By controlling the arrangement of the gears and their rotation, planetary gearboxes can provide different motion outputs, including forward, reverse, and even variable speeds.

Overall, the design principles of planetary gearboxes allow them to provide efficient torque transmission, compact size, high gear reduction, and versatile motion control, making them well-suited for various applications in industries such as automotive, robotics, aerospace, and more.

China Hot selling Right Angle Commutator Angle Reducer Spiral Bevel Gear Shaft Hole Output with Servo Motor Gearbox with high quality
editor by CX 2023-09-13

China 180mm Series Stepping Servo Reducer, High Precision Planetary Reducer Gearbox with Good quality

Product Description

Solution Description

Precision planetary gear reducer is another name for planetary gear reducer in the market. Its main transmission structure is planetary gear, sunlight gear and internal equipment ring.

In contrast with other equipment reducers, precision planetary gear reducers have the characteristics of higher rigidity, large precision (single stage can accomplish less than 1 level), high transmission efficiency (solitary phase can accomplish ninety seven% – 98%), high torque/quantity ratio, lifelong routine maintenance-totally free, and so forth. Most of them are installed on stepper motor and servo motor to lessen speed, boost torque and match inertia.

Firm Profile

/ UNIT
| 1 UNIT

(Min. Order)

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Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Planetary
Step:	Single-Step
Type:	Gear Reducer

###

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Request Sample

/ UNIT
| 1 UNIT

(Min. Order)

###

Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Planetary
Step:	Single-Step
Type:	Gear Reducer

###

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Request Sample

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
planetarygearbox

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China 180mm Series Stepping Servo Reducer, High Precision Planetary Reducer Gearbox with Good quality
editor by CX 2023-03-28

China Synmot 60mm Ac servo gear motor servo motor with gear servo motor with reducer planetary gearbox cost

Guarantee: 3months-1year
Model Amount: 60A40B30C-RGx
Variety: SERVO MOTOR
Frequency: 50/60HZ
Stage: 3-stage
Shield Characteristic: Completely Enclosed
AC Voltage: 208-230 / 240 V
Effectiveness: Ie 3
Certification: ce
Rated Electricity: .4kW
Reduction Ratio: 5:1,7:1,ten:1
output Pace: 600rpm,428rpm, Precision appropriate Angle screw reducer high precision Angle 90 degree commutator gear box reducer 300rpm
Rated Voltage: 220V
Poles: eight
Certificated: CE /ISO 9001/2008
Packaging Specifics: wooden crated Packing / comply with consumer’s require
Port: HangZhou Port

Synmot 60mm Ac servo gear motor servo motor with equipment servo motor with reducer

Item photo:

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Synmot servo motors are long lasting magnet synchronous motors,the primary characteristics such as :extremely strength-conserving .high response and accuracy .lower noise and minimal temperature increase.the rotor is produced of higher-performance exceptional-earth everlasting magnet material .works reliably and tomaintain much less.With minimal rotary inertia .it is straightforward to improve the rapidity of method .small volume.large pace and large torque.employing the higher-resilution encoder (17-bit .33-little bit) to increase the placement control precision.it management the current in accordance to D-P principal axis transformation .which boost the torque management precision from 5% to 2% .Synmot servo motor have been widely utilised in injection molding machienry .textile equipment.CNC equipment and so forth.

Solution Parameter:

	Rated Electricity kw	Rated Present A	Reduction Ratio N:one	Output Torque Nm	Output Speed rpm	D1 Sign-up Diameter mm	L5 Register Size mm	D2 Shaft Diameter mm	L6 Shaft Duration mm	L3 Crucial Size mm	L9 Flange Sq. mm	D3 Correcting Gap Dia. mm	D4 Repairing Hole Dis. mm	L8 Duration mm


60A20B30C-RGx	0.20	1.6	5	three	600	50	7	16	36.	25	62	5.five	70	205
			seven	four	428
			ten	6	three hundred
60A40B30C-RGx	0.forty	2.seven	5	6	600	50	7	16	36.	25	62	5.5	70	225
			seven	9	428
			10	13	three hundred
80A70B30C-RGx	0.75	3.1	5	11	600	80	10	22	49.	30	90	6.six	100	330
			seven	16	428
			10	22	300
130A10C20C-RGx	1.00	4.one	5	32	four hundred	110	12	32	66.5	45	115	9.	130	315
			7	45	286
			10	sixty four	two hundred
130A15C15C-RGx	1.fifty	6.two	5	forty eight	300	110	12	32	66.5	45	115	9.	130	405
			7	67	214
			ten	ninety six	150
130A23C15C-RGx	2.thirty	9.eight	five	73	three hundred	110	12	32	66.five	45	115	9.	130	455
			seven	103	214
			10	146	a hundred and fifty
190H33C15C-RGx	3.30	8.2	5	one zero five	three hundred	160	20	55	108.	65	185	13.	215	435
			seven	147	214
			ten	210	one hundred fifty
190H40C15C-RGx	4.00	10.	5	127	three hundred	160	20	55	108.	65	185	13.	215	435
			7	178	214
			ten	255	one hundred fifty
190H55C15C-RGx	5.fifty	13.	five	a hundred seventy five	three hundred	160	20	55	108.	65	185	13.	215	465
			7	245	214
			10	350	150
190H75C15C-RGx	7.fifty	17.	5	239	300	160	20	55	108.	65	185	13.	215	505
			seven	334	214
			10	478	a hundred and fifty

Mounting Proportions :

Synmot servo motor main benefit:
1.Extremely strength-preserving.higher reaction and accuracy .lower sound and reduced temperrature rise.
two.The rotor is made of substantial-functionality exceptional-earth.permanet magnet substance.performs reliably and to maintainless.
three.With minimal rotary inertia so that it is easy to boost the rapidity of technique .tiny voluime .substantial speed and substantial torque.
4.World-wide optimization utilizing Second and 3D inite element evaluation .with low cogging .reduced torque-ripple and low sounds and vibration .
5.Energy range is from .4KWto 100KW .with the motor rated velocity from 350 RPM to 20000RPM.
six.Higher acceleration and fast dynamic response .adopting higher precision opical encoder (17 little bit .33bit) to enhance the place management precision .it handle the present according to D-P principal axis transformation .which in crease the torque control accuracy from 5% to 2%.
Autoritative Certification:

Transport details:

FAQ :
one.Q:Can i get sample ?
A:We are hornered to offer you sample for swiftly examine .
two.Q:Do you have the solution in stock ?
A:All normal versions we received in inventory .specific products are manufactured in accordance to your prerequisite .
three.Q:When do you shipping ?
A:It generally take 3-7 working times .but the just time range from different get at the different time .
4.Q:Are the motors with brake ?
A:The normal without brake .but you can select to put in it or not .so the other size might be diverse .like duration.bodyweight and so on .
five.Q:How extended can it operates ?
A:Effectively use can work for 3 many years .
6.Q:Can the motors works in the drinking water?
A:No.our motors can not function in the water.but they can stop the splash h2o into the interior .
seven.Q:How do you gerrantee your motors ?
A:High quality comes very first.all the motor have to pass the testing and then packaaged to delivery .
eight.Q:Warranty time period ?
A:18 months right after the days then the items leave our manufacturing facility .
nine.Q:Payment period ?
A:In common.30% by T/T of the amount as deposit .70% by T/T of the amount require be compensated in 1 week soon after the day when you obtain the duplicate of the B/L by email or consultations .
About our company:

ZHangZhoug Synmot Electrical Technology Co.,Ltd (Synmot) is a subsidiary of China Chenglu Team .with a overall planned expenditure of eighty million USD.Synmot covers an spot of two hundred mu and the complete building spot is a hundred and eighty,000 square meters .now is striving to develop a Synmot servo sector zone.Synmot is dedicated to investigation and application of energy conserving technological innovation in machienry .is a specialist producer of servo motors . servo drives. and servo method . The rated electrical power of Synmot servo motors is .2-a hundred and sixty KW although the rated torque is 1-2500N.m and the rated pace is 350-twenty, Large Precision Planetary Reducer HTE HTF Gearbox for Servo Motor 000Rpm.The rated energy of servo drives is .4-160Kw.which can satisfy the requirement of exact motion handle in distinct industries .Synmot energy-saving program have beed extensively utilised in 50-3000ton in jection molding machienry .die casting machinery.hydraulic machienry.textile machinery.elevators.CNC machinery resources.printing and packing equipment .metallurgy and mines and many others .

Synmot has a famous electrical proffessor as the chief engineer .The technical group is composed of Ph.D.learn.senior engineers with robust potential of innovation and engineering .It has more than 30 style patens and hsa set up cooperation with ZHangZhoug college in creation .design and study.Synmot has laboratories for servo motors.servo drives.EMC and power-savign technologies.and can build the specifically specified servo program for automatic equipments.CNC equipment and inspestion units.

Synmot adopt computerized managements programs such as ERP.OA.PLM etc.The company culture is becoming good.cooperative and pursuing excellence.requires technologies as a manual. pays great attention to the solution high quality .so as to give a lot more surroundings-welcoming .more precise and more secure merchandise.to offer the specialist solutions in electrical servo techniques.

Our religion:
Respect Every single Consumer .Increase Customer’s Profits

Our Service Philosophy:
High quality Very best .Credit Very first and Customer First .

Our Provider :
With much more than ten several years of encounter.Synmot’s knowledge in bring innovative service remedies to transformation of conclude-customers.agent and machinery.
Manufacturer has united to from our service .
With a focus on progressive providers in servo field as properly as provide training assist .Synmot will supply agile .expense -competitive solutions.to clients can reduce charges.driving effectiveness.
We are listed here .about the clock.around the globe and always prepared.

Why select Synmot ?
01.Comprehensive power:
Synmot is 1 of the leading producers of servo techniques in china.
02.Specialized toughness:
The technology team has wealthy knowledge in hydraulic equipment and electric powered automatization .and is proficient in oil circuit method .electric powered system and higher control program .can have out R&D in accordance to client unique requirements.
03.customer’ Automated Transmission Gear For Machinery s service :
A.Give over-valued services including set up .debugging.upkeep and problems taking pictures.
B.Aid agent to expend company and supply one-cease provider.estabilish a trategic cooperative partnership with agents.develop and develop amazing performance collectively.
C.Offer value-successful goods.give exceptional soon after-product sales service.

Key Clientele:

Sincerely welcome all close friends to occur to check out us.negotiate company and look for frequent development .

Brokers wanted urgently

Any aid.pls get in touch with me :

Ms CZPT
/156691 0571 8

Planetary Gearbox Components

The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.

CFHK Series

The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
planetarygearbox

CFX Series

The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.

CAP Series

The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
planetarygearbox

CAPK Series

The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.

CFH Series

The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
planetarygearbox

CZPT

If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.

China Synmot 60mm Ac servo gear motor servo motor with gear servo motor with reducer planetary gearbox cost
editor by czh 2023-02-15

China PC Series Precision Servo Worm Gear and Worm Reducer good planetary gearbox manufacturers

Warranty: 12months
Applicable Industries: Creating Substance Shops, Producing Plant, Machinery Restore Stores, Food & Beverage Manufacturing facility, Development works , Vitality & Mining, Foods & Beverage Shops, Other
Bodyweight (KG): ten KG
Tailored help: OEM, ODM, OBM
Gearing Arrangement: Planetary
Output Torque: fifty-3 QQ514765255Email:[email protected] Our Solutions & Energy 1. Economical alternate options of German Alpha, Neugart, Japan Shimpo, Harmonic Generate, ZheJiang Apex, and many others. 2. Supply time could be negotiated if you are urgent. 3. OEM service is suitable. 4. Complete right after-product sales services and free of charge complex assist. 5. Substantial high quality at affordable prices.

Planetary Gearbox Basics

If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
planetarygearbox

Wheel drive planetary gearboxes

Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.

Spur gears

There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
planetarygearbox

Helical gears

A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.

Various sizes

There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
planetarygearbox

Applications

This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.

China PC Series Precision Servo Worm Gear and Worm Reducer good planetary gearbox manufacturers
editor by czh 2023-02-15

China Factory Price KPLF Precision Machine High Speed Reducer Gear Reduction Servo Electric Motor Planetary Gearbox bevel planetary gearbox

Warranty: 18 months
Applicable Industries: Resorts, Building Materials Outlets, Design works , Power & Mining
Fat (KG): 6.5 KG
Custom-made help: OEM
Gearing Arrangement: Planetary
Output Torque: one hundred eighty
Enter Pace: 3
Output Velocity: 180
Solution title: Planetary reducer
Large cost overall performance: Indeed
Ambient temperature: -15°C≤0≤40°C
Altitude: not exceeding 1000m
Speed ratio: 3 to one hundred eighty
MOQ: 10 PCS
Software: Machine Instrument
Packaging Details: carton picket deal
Port: HangZhou/HangZhou/HangZhou

Item Kind	Planetary Reducer
Velocity Ratio	three to a hundred and eighty
Characteristic	1. Durable and strength conservation and environmental security.2. Large value performance
MOQ	ten PCS
Payment	T/T
Port	HangZhou/ HangZhou/ HangZhou port
Shipping and delivery Time	five-fifteen days after compensated

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Firm Profile Why Choose Us Certifications Payment & Low-cost Cost Reducer Company Neugart PLE Planetary Gearbox Delivery FAQ Q1: Are you a trading company or producer?A: We are the manufacturing unit.Q2: How long is your supply time?A: It’s typically 3 to fifteen days.Q3: do you give samples? It is free or further?A: Yes, we can offer samples, but we will cost the sample charge and freight fees.This fall: What are your terms of payment?A: We accept T/T, BL3640 China Manufacturer low pace brushless dc motor with planetary gearbox western union and cash.Q5: packing normal is what?A: Export regular packing or according to customer’s special requirements.Q6. What is actually the price cut?A: Reductions will rely on the amount of you buy.Q7. What is your source potential? A: The existing manufacturing facility manufacturing a lot more than 2000 models/working day.Q8. You provide a guarantee of goods? A: Sure, we give all merchandise 18 months of warranty.Welcome to get in touch with us! AH090 Sequence 2-stage High Precision Helical Gear Planetary Reducer Gearbox for Servo Stepper Brushless Motor Manufacturing facility Automation !!

A Brief Overview of the Spur Gear and the Helical Planetary Gearbox

This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
planetarygearbox

helical planetary gearbox

In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
planetarygearbox

Spur gear planetary gearbox

The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.

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editor by czh 2023-02-14