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Complete steel drum manufacturing line
I. Raw resources intake/manufacturing potential
|Plate thickness (mm)||Finihed drums (pcs/T)||Production capacity (kg/computer)|
|1.0B||Up and base covers 1.2||47||19|
|Drum body 1.|
|0.9B||Up and bottom handles 1.||54||16.eight|
|Drum entire body .9|
II. Complete metal drum production amenities
A. Front section gear
2. Hydraulic Up-coiling unit
3. Hydraulic supporter
4. Side deviation rectifying system
five. Sizing & flattening machine
six. Cutting equipment – for drum human body
seven. Reducing device – for squander sheet
8. Arch form guiding system
nine. Stac ept automobile
ten. Hydraulic program
11. Electric handle method
twelve. Prime & Bottom include conveyor system
one.Hydraulic Up-Coiling Device
a) Up-Coiling Support System is for storing metal coil and facillitate Material Feed Trolley for providing material.
b) Content Feed Trolley is utilised for carry steel coil.. It is operated with hydraulic technique to drive cylinder for
reciprocating linear movement and gear box to provide metal coil in parallel to the heart of uncoiling unit so as to
assure the fixing.
2.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor power: 5.0KW
d)Uncoiler capability: 10t
e)Within diameter: ¢470-520mm, Outside the house diameter: ≤¢1200
f)Equipment dimension: 3900x1500x1940(mm), Total bodyweight: 5T
3.Sizing &Flattening Device
Limited introduction:7 rollers doing work,servo automated sizing,worm and gear modify the leveled plate thickness.
Operate:The clearances of up and down rollers can be modified by the upper hand-wheel even though figure can be proven by dial indicator. The operation linear speed is adjusted step-much less. It can be controlled by the signal of mid-bridge for high and low speed change.
a)Plate width: 916-1320(mm)
four. Cutting Machine
Purpose: Lower the leveled steel plate into drum entire body.
c)Motor energy: 3.0KW
d)Reducing potential:≤20 times/min
e)Equipment measurement:1800x950x1500(mm),Total excess weight: 3T
Function:Provide oil for the oil cylinder of decoiler, lifting unit,uncoiling supporter,and overturn machine to make positive stably operating.
a)Motor electrical power:7.5KW
b)Machine measurement:800x800x1500(mm),Whole fat: .5T
six.Electric Management Technique
Perform: Management the decoiler,flattening equipment and other front segment equipments working.
B. Include tools
1. Leading & Bottom cover mould
two. Double loc ept mould
three. 63T pressing machine
four. 160T urgent device
5. Pre-coiling & Gluing machine
one. Top & Base go over mould
Short introduction:Geared up with two sets of 160T urgent devices
Perform: Punching the bottom cover
a)Motor electrical power:eighteen.5KW
b)Wor ept capacity:5-26 pcs/min
c)Device dimensions:2185x1420x3070(mm),Whole weight: 14.5T
two.Drum Injection Mould
Short introduction: Equipped with 1 set of 63T pressing machine
Double punching mould: punch oil filler and breathable mouth of the bottom go over.
Equipment measurement: 710x480x300(mm)
Complete fat: .5T
Double loc ept mould: lock oil filler and breathable mouth of the base go over.
Equipment size: 710x480x300(mm)
Complete excess weight: .5T
a)Motor electrical power: 11KW
b)Equipment size :1800x1232x2550(mm)
c)Overall excess weight: 5.5T
three.Pre-Coiling & Gluing Equipment
Quick introduction: Pre-coiling machine for the base protect, cylinder push the cam to perform, automatic glue- spaying method.It has benefits of safety,stablity, easy edging.
b)Total bodyweight: 4.5T
C. Center segment equipment
one. Stac ept table
two. Circle-rolling equipment
3. Seam welding machine
4. Edging & Beading device
5. Corrugation (W Rib) equipment
six. Edge-curling equipment
7. Express gadget
eight. Electric powered handle program
nine. Leakage chec ept equipment
Brief introduction:3 rollers operating.
a)Rolled plated width:≤1100mm
e)Machine measurement:2200x750x1300(mm),Overall bodyweight: 1.5T
two.Seaming Machine(BH-one hundred fifty-5Z)
Quick instruction:This automatic seaming machine dismisses the place welding procedure,it is our newly developed drum seaming machine.All of components adopts domestic excellent uncooked material,cupreous welding rollers.
a)Welding Device capacity:150KVA
b)Driving type: pneumatic
c)Present: alternating existing
d)Frequency assortment: higher frequency
e)Wor ept idea : contravariant
Quick introduction:managed by PLC,hydraulic drive
c)Hydraulic technique force:8Mpa
e)Equipment dimension:3700x700x1600(mm),Whole excess weight: 5T
a) Device size: 1800x860x1700 (mm)
b) Total fat: 1T
c) Motor electrical power: 22KW
4.Corrugation (W rib) Machine
Quick introduction:managed by PLC,hydraulic generate
b)W rib peak:≤9mm
d)W rib area:280mm
e)Motor electrical power:11KW
f)Machine dimensions:4500x650x2100(mm),Total weight: 7T
b)Complete weight: 1T
c)Motor electrical power: 7.5KW
Limited introduction:controlled by PLC,hydraulic drive,7 levels edge curling.
b)Motor electrical power:45KW
c)Equipment dimensions:4800x1300x2200(mm),Overall weight: 13T
b)Total weight: 1T
c)Motor electrical power: 7.5KW
six. Leakage Chec ept Equipment
Quick introduction:Guide/automatic manage,pneuma lock.
a)Chec ept drum diameter:560-570(mm)
d) Device size:2530x700x1100(mm),Overall weight: 2T
7.Multi-segment Express Device
Limited introduction:Express the drum body to be edged,beaded,Corrugated W rib reinforced and sealed base protect with PLC controlling.
a) Motor electricity:4.0KW
b) Equipment size:11000x2100x1000(mm)
c) Overall excess weight: 3T
D. Rear part products
1. Entrance section trans-line
two. Degreasing & Phosphorization area
3. Washing & Drying space
four. Overturn products
five. Painting place
six. Entrance drum-separation device
7. Drying area soon after portray
8. Bck drum separation device
nine. Air cooling method
ten. Rear segment trans-line
11. Electric control program
one. Degreasing & Phosphorization Place
Quick introduction: This component is utilised to transport the drums,controlled by PLC, adopts spraying system to automatic clean the coil, phosphorize and washing the grease on the drums. The conveyor system adopts superior metal, inwalls are created of 1mm metal plate.
b)Overall bodyweight: 30T
two. Washing & Drying Room
Limited introduction:Drying the water on the surface area of the drum, managed by PLC.The whole machine adopts fuel heating gadgets.Supporter is put in on the prime of the place, so that sizzling and biking wind can be produced to pace up the drying.
a) Motor energy:25KW
b) Equipment dimension:20000x1920x3600(mm)
c) Whole bodyweight: 25T
3.Portray Place(double hues)
Operate: The conveyor device is managed by PLC, rotating desk make the drums closely, painting method paint the drums in & outdoors with the spray gun. One colour or different can be alternative. Manner of drinking water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Manufacturer, Portray equipment is made of Chang Jiang.
a) Motor energy: 55KW
b) Machine size: 7400x4990x3600(mm)
c) Total weight: 15T
four.Front Drum Distributor
Purpose: Transportation the drums to the conveyor line of exterior portray&stiffening room, the cylinder is controlled by PLC.
a) Motor electricity: 2.0KW
b) Equipment dimensions: 1500x1050x800(mm)
c) Complete weight: 1T
5.Drying Line after Painting
Operate: The conveyor unit is controlled by PLC, adopts fuel heating inwall of the space is geared up with heating tubes. Admirer is put in on the prime of the space, so that dry the paint.
a) Motor electrical power: 35KW
b) Machine dimensions: 36000x2100x4300(mm)
c) Overall fat: 30T
six.Down-drum Roller Trans-line
Purpose: The device transports the dried drums to the ground.
a) Motor electricity: 1.5KW
b) Machine dimension:2000x900x800(mm)
c) Total weight: .3T
Function: Change the condition of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.
a) Equipment size: 1400x690x850(mm)
b) Total excess weight: .5T
/ The use of first equipment manufacturer’s (OEM) part quantities or trademarks , e.g. CASE® and John Deere® are for reference reasons only and for indicating merchandise use and compatibility. Our organization and the listed substitute components contained herein are not sponsored, accepted, or made by the OEM. /