Product Description
Hollow Shaft Torque Arm Mounted Planetary Gearbox Application for Construction Machinery
Technical data:
1. Ratio range: 3.15-3N. M
4. Output speed: 0.425-445 r/min
5. Structure mode: Possibility of flange, foot, or shaft mounting solutions
Characteristic:
1. Wide and comprehensive range of N series for industrial applications
2. Low speed shaft design: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
3. Rigid and precise nodular cast iron casing
4. Low noise running, high manufacturing quality standard
5. High and reliable performance, load capacity and low speed shaft bearing
Equivalent To Other Brand : |
|
Bonfiglioli |
300 Series |
Brevini |
EM/ED/ET/ET |
Dynamic oil |
RE Series |
REGGIANA RIDUTTOR |
RR Series |
How To Select a Complete CZPT planetary gearbox:
Complete planetary gearbox made up of 4 parts :
A | |
Input Component | |
1:AC electric motor | |
2: NEMA or IEC motor | |
3: NEMA or IEC motor adapter flange | |
4: the Solid input shaft | |
5: Solid input shaft with the fan | |
B | |
Gear Reductions (co-axial stage 1-5 ,right angle 1-4 . ) | |
6:Right angle reduction stage | |
7: Planetary reduction stage | |
8: Worm/planetary combination | |
9: Bevel helical planetary combination | |
C | |
Output Component | |
10: Flanged output/ Footed output-Solid shaft | |
11: Flanged output/ Footed output-Male spline shaft | |
12: Flanged output/ Footed output- Female spline shaft | |
13: Flanged output/ Footed output- | |
14: Flanged output/ Footed output-Pinion | |
15: Shaft Mount output for shrink disc | |
D | |
Fittings | |
16: Flange | |
17: Pinion gear | |
18: Sleeve coupling | |
19: Endplate | |
20: Splined bar | |
21: Shrink disc | |
Application: | Motor, Electric Cars, Machinery, Marine, Agricultural Machinery |
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Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Four-Step |
Samples: |
US$ 2000/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Concept of Coaxial and Parallel Shaft Arrangements in Planetary Gearboxes
In planetary gearboxes, the arrangement of shafts plays a crucial role in determining the gearbox’s overall structure and functionality. The two common shaft arrangements are coaxial and parallel configurations:
Coaxial Shaft Arrangement: In a coaxial arrangement, the input shaft and output shaft are positioned along the same axis, resulting in a compact and streamlined design. The planetary gears and other components are aligned concentrically around the central axis, allowing for efficient power transmission and reduced space requirements. Coaxial planetary gearboxes are commonly used in applications where space is limited, and a compact form factor is essential. They are often employed in robotics, automotive systems, and aerospace mechanisms.
Parallel Shaft Arrangement: In a parallel arrangement, the input and output shafts are positioned parallel to each other but on different axes. The planetary gears are aligned in a way that allows the power to be transmitted from the input shaft to the output shaft via a combination of meshing gears. This arrangement allows for a larger gear diameter and higher torque transmission capabilities. Parallel planetary gearboxes are often used in applications requiring high torque and heavy-duty performance, such as industrial machinery, construction equipment, and material handling systems.
The choice between coaxial and parallel shaft arrangements depends on the specific requirements of the application. Coaxial configurations are favored for compactness and efficient power transmission, while parallel configurations excel in handling higher torque and heavy loads. Both arrangements offer distinct advantages and are chosen based on factors like available space, torque demands, load characteristics, and overall system design.
The Role of Lubrication and Cooling in Maintaining Planetary Gearbox Performance
Lubrication and cooling are essential factors in ensuring the optimal performance and longevity of planetary gearboxes. Here’s how they play a crucial role:
Lubrication: Proper lubrication is vital for reducing friction and wear between gear teeth and other moving components within the gearbox. It forms a protective layer that prevents metal-to-metal contact and minimizes heat generation. The lubricant also helps dissipate heat and contaminants, ensuring a smoother and quieter operation.
Using the right type of lubricant and maintaining the proper lubrication level are essential. Over time, lubricants may degrade due to factors like temperature, load, and operating conditions. Regular lubricant analysis and replacement help maintain optimal gearbox performance.
Cooling: Planetary gearboxes can generate significant heat during operation due to friction and power transmission. Excessive heat can lead to lubricant breakdown, reduced efficiency, and premature wear. Cooling mechanisms, such as cooling fans, fins, or external cooling systems, help dissipate heat and maintain a stable operating temperature.
Efficient cooling prevents overheating and ensures consistent lubricant properties, extending the life of the gearbox components. It’s particularly important in applications with high-speed or high-torque requirements.
Overall, proper lubrication and cooling practices are essential to prevent excessive wear, maintain efficient power transmission, and prolong the service life of planetary gearboxes. Regular maintenance and monitoring of lubrication quality and cooling effectiveness are key to ensuring the continued performance of these gearboxes.
Role of Sun, Planet, and Ring Gears in Planetary Gearboxes
The arrangement of sun, planet, and ring gears is a fundamental aspect of planetary gearboxes and significantly contributes to their performance. Each gear type plays a specific role in the gearbox’s operation:
- Sun Gear: The sun gear is located at the center and is driven by the input power source. It transmits torque to the planet gears, causing them to orbit around it. The sun gear’s size and rotation speed affect the overall gear ratio of the system.
- Planet Gears: Planet gears are smaller gears that surround the sun gear. They are held in place by the planet carrier and mesh with both the sun gear and the internal teeth of the ring gear. As the sun gear rotates, the planet gears revolve around it, engaging with both the sun and ring gears simultaneously. This arrangement multiplies torque and changes the direction of rotation.
- Ring Gear (Annulus Gear): The ring gear is the outermost gear with internal teeth that mesh with the planet gears’ external teeth. It remains stationary or acts as the output shaft. The interaction between the planet gears and the ring gear causes the planet gears to rotate on their own axes as they orbit the sun gear.
The arrangement of these gears allows for various gear reduction ratios and torque multiplication effects, making planetary gearboxes versatile and efficient for a wide range of applications. The combination of multiple gear engagements and interactions distributes the load across multiple gear teeth, resulting in higher torque capacity, smoother operation, and lower stress on individual gear teeth.
Planetary gearboxes offer advantages such as compact size, high torque density, and the ability to achieve multiple gear reduction stages within a single unit. The arrangement of the sun, planet, and ring gears is essential for achieving these benefits while maintaining efficiency and reliability in various mechanical systems.
editor by CX 2023-10-26
in Jaipur India sales price shop near me near me shop factory supplier ATA Series Shaft Mounted Gearbox Reducer with Keyed Hollow Shaft Output manufacturer best Cost Custom Cheap wholesaler
Moreover, all our creation procedures are in compliance with ISO9002 requirements. The group has taken element in the producing and revising of ISO/TC100 international chain common several years in success and hosted the 16th ISO/TC100 Intercontinental once-a-year conference in 2004. Our firm pays specific consideration to customers’ demands, listening to the certain demands of every single consumer and guaranteeing whole fulfillment.
ATA Collection Shaft Mounted EPT EPT With Keyed Hollow Shaft Output
Parts:
1. EPT: Nodular Cast Iron(Ductile Iron) QT600
2. Gears Profile: Hardened Helical Gears
three. Gears EPT: 20CrMnTi
4. Gears Processing: Carburizing, Quenching, Grinding
five. Gears Hardness: Surface area Hardness: HRC58-62, Interior Hardness: HBS156-207
six. Gears Accuracy: 6 Course
7. Shafts EPT: 40Cr
8. Enter Configurations:
Keyed Sound Shaft Input
IEC Normalized EPT Flange
9. Output Configurations:
Keyed Hollow Shaft Output
10. Oil Seal: ZheJiang SOG
eleven. EPTs: NSK, SKF, , HRB, ZWZ, LYC
12. EPT Parts: Torque arm, Optional Backstop
The attributes of ATA shaft mounted EPT:
Mounting Type: Tie rod Hanging shaft mounted
Output Shaft: One key hollow shaft, every product can select 3 hollow diameter at most.
EPT EPT: Hard Iron Metal, can be used exterior.
Anti-slip system: Can go well with for any product, It’s really practical to be mounted.
The servicing of ATA shaft mounted EPT:
one. Ahead of starting the EPT have to be filled of N159 or N220 extreme pressure EPT EPT oils, till the EPT oil exhibits an intermediate situation
two. Following 3 months managing, the EPT want to change oil, attention it should be particles inside the EPT rinse just before introducing new oil.
three. At the EPT hollow shaft ends and EPT pulley conclude gland plate should mounted with locking screws.
4. The EPT pulley and the motor pulley should be pXiHu (West Lake) Dis.Hu (West Lake) Dis.lel when they are set up and the belt tightness ought to be average.
Rated EPT | one.1~193KW |
Intput Speed | five hundred~1400r/min |
Output Speed | twenty five~300r/min |
Ratio | IN=5….31.5 |
Installation Form | Shaft mounted |
The types of ATA shafted mounted EPT:
one Stage: ATA30, ATA35, ATA40, ATA45, ATA50, ATA60, ATA70, ATA80, ATA100, ATA125
2 Phase: ATA35D, ATA40D, ATA45D, ATA50D, ATA60D, ATA70D, ATA80D, ATA100D, ATA125D
EPT Parameters:
Designs | Output Bore Dia. | MaXiHu (West Lake) Dis.mum Torque | Nominal Ratio(i) |
ATA30 | 30mm | 180Nm | 5
7 ten 12.five 15 twenty twenty five 31 |
ATA35 | 35mm | 420Nm | |
ATA40 | 40mm/45mm | 950Nm | |
ATA45 | 45mm/50mm/55mm | 1400Nm | |
ATA50 | 50mm/55mm/60mm | 2300Nm | |
ATA60 | 60mm/70mm | 3600Nm | |
ATA70 | 70mm/85mm | 5100Nm | |
ATA80 | 80mm/100mm | 7000Nm | |
ATA100 | 100mm/125mm | 11000Nm | |
ATA125 | 125mm/135mm | 17000Nm |
Merchandise images:
Product software:
Our firm :
EPT reg was started in 1982, which has more than 36 years in R amp D and producing of EPTes, EPTs, shaft, motor and spare components.
We can offer you the appropriate resolution for uncountable purposes. Our goods are commonly used in the ranges of metallurgical, steel, mining, pulp and paper, suXiHu (West Lake) Dis.Hu (West Lake) Dis. and alcoholic beverages industry and a variety of other types of EPTs with a sturdy presence in the global market place.
EPT reg has grow to be a trustworthy supplier, able to provide higher top quality EPTes.With 36 many years knowledge, we guarantee you the utmost reliability and stability for both product and solutions.
Customer going to:
Our Services:
Pre-sale providers | one. Choose gear design. |
two.Style and manufacture goods according to clients’ EPT need. | |
3.Teach complex personalized for customers | |
Services in the course of selling | one.Pre-verify and settle for products in advance of shipping. |
2. Help consumers to draft resolving programs. | |
Right after-sale companies | 1.Aid clientele to put together for the 1st development plan. |
2. Train the very first-line operators. | |
three.EPTke initiative to remove the trouble quickly. | |
4. Provide technological exchanging. |
FAQ:
1.Q:What varieties of EPT can you make for us?
A:Major items of our firm: UDL collection velocity variator,RV collection worm EPT EPT, ATA series shaft mounted EPT, X,B collection EPT EPT,
P collection planetary EPT and R, S, K, and F series helical-tooth EPT, a lot more
than a single hundred designs and thousands of specifications
2.Q:Can you make as for every personalized drawing?
A: Indeed, we supply customized provider for customers.
three.Q:What is your conditions of payment ?
A: thirty% Advance payment by T/T soon after signing the contract.70% ahead of supply
four.Q:What is your MOQ?
A: one Set
If you have any demand from customers for our products please truly feel free to get in touch with me